TODD J BOURGEOIS
**************@*****.***
http://www.linkedin.com/in/toddbourgeois
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Home 512-***-**** : Cell 512-***-****
ENGINEERING / PRODUCT PROCESS ENGINEER
Assertive Creative Customer Focused Dependable Detail Oriented Flexible Innovative Loyal Prepared Problem Solver Risk Taker Self Starter Team Leader
4-year record of leading engineering team to develop processes and controls for New Product Introduction (NPI’s) in the fast pace and highly competitive Original Equipment Manufacturing (OEM) / Original Design Manufacturing (ODM) for the military technical industry. Proven ability to drive future revenue growth by building strong relationships and maintaining customer confidence and loyalty.
Talent for keeping team on point to successfully achieve start and ship dates to generate future growth and revenue. Solid interpersonal and verbal communicator; adept at working well with internal and external teams and effectively communicate highly technical concepts and solutions. Possesses a good analytical mind and able to articulate issues and concepts. Certified Computer Aided Design (CAD) Drafter classes from ACC will be completed on April 19, 2012.
Competencies include:
Customers drawings and specifications
Defect Analysis
Purchase Orders (PO) and Statement of work (SOW)
Lean Manufacturing
Led Engineering team for implementing new processes
Organization Skills
Continuous Process Improvements
Multi-task
SELECT ACCOMPLISHMENTS
Most recent successes at Celestica:
Successfully reduced cost and labor for an estimated savings of $45,000 a year for legacy production.
Implemented 100+ Printed Circuit Board Assembly (PCBA) and Box build into an active production process.
Designed manufacturing processes to incorporate build-in product quality, as well as optimize the utilization of assembly resources and equipment.
Key driver in NPI activity and Roll First Pass Yield (RFPY)
RELEVANT PROFESSIONAL HISTORY
CELESTICA AEROSPACE TECHNOLOGY: July 2007 to January 13, 2012
Product Engineer
Led table top review of all drawings, specification, Purchase Order (PO) and SOW with customer to get a clear understanding of what the customer wants, needs and / or requirements for all NPI’s. Created Work Instructions (WI) to fit all requirements. Led meetings with internal engineering team to task out specifics in programming, SMT, Automated Optical Inspection (AOI) and testing requirement. Determined and ordered all chemicals and tooling needs; in some cases roughly designed tooling for tooling engineer. Worked with Program Manager (PM) to determine the time line of readiness per customer needs.
Responsibilities:
Communicated with customers to determine documented language and alternate materials to their drawings and specifications to meet their goals in lowering cost and increasing production while maintaining quality.
Assisted with accounting to accurately quote Circuit Card Assemblies (CCA’s) and box builds; this includes updates to customer drawings that may effect the pricing of the original quote.
Worked with quality to review all internal released documents to ensure requirements are being met per customer drawings, specifications, PO, s, SOW and deviations.
RELEVANT PROFESSIONAL HISTORY CONTINUED
Worked with PM to determine achievable build schedules based on needs and resources.
Took a Led role to coordinate department (Process Engineering, Programming and Test Engineering) readiness for all NPI’s.
Monitored the production of CCA’s and box builds to meet customers and suppliers agreed delivery dates.
Implemented changes in customer drawing to NPI’s, production builds; included CCA’s and Box Builds and communicates to program manager of cut in dates and/or serial number.
TELLABS: November 1989 to February 2002
Process Technician, Quality Inspector, Programmer and Machine Operator
Process Technician held lead role in monitoring processes and initiate improvements to reduce cost and increase productivity using Demand Flow Technology and Just in Time principles. Utilize Statistical Process Control tools and Kanban principles to guide manufacturing towards higher quality standards in a TL 9000 manufacturing environment.
Secondary role; coordinated and prepared product transfers in and out of the facility, which includes proto-types and NPI and product validations. Created process documentation and verify that existing documents are consistent with the current work methods. Made recommendations to Led engineer on facility layouts for efficient product flow and identifying equipment for production optimization.
OTHER PROFESSIONAL HISTORY
Pilot Catastrophe Services: 2002 to July 2007
Position: Certified/ Licensed Independent Insurance Claims Adjuster
Responded to catastrophes around the US to assist policyholders with their property insurance losses. This involved initial contact with the policyholders, setting up appointments, assessing the damage to covered property, writing an estimate, documenting all activities associated with a claim, and providing customer service throughout the entire claims process.
EDUCATION
Currently enrolled in ACC classes for continuing education to be a certified Auto CAD Drafter