Maintenance Training

JOHNNY HAYES

*** ****** **** ***********, ** ****4

Home Phone: 409-***-**** | Cell Phone: 409-***-****

******.*****@*******.***

Dependable professional with over 23 years of progressive experience in all phases of industrial maintenance, millwright and mechanical construction, crane service, and start-up with specific expertise in pulp and paper projects. Recognized abilities for strong management skills, maintenance supervision, estimating and planning, contract coordination, and continuous improvement. Known for organizational skills and self motivation with a dedication to exceed set goals.

Professional Background

International Paper, Orange, TX 2011-Present

Maintenance Supervisor

I am responsible for ten mechanics and three different areas, Pulp Mill, Caustic & Lime Kiln, and Chemical.

I oversee day-to-day maintenance as well as schedule all mechanical and electrical weekly and shutdown work.

During outages I am responsible for loan out supervisors, mechanics, and contractors.

We have two Kamyr continuous digesters with an output of one thousand tons a day each.

I am responsible for all maintenance call-ins and emergency work.

I also set up for my supervisor as maintenance superintendant when he is absent and manage the electrical crews as well as the Woodard and all salary employees in the above areas.

Georgia Pacific, Pennington, AL 2009-2011

Maintenance Supervisor

I was responsible for twenty-one mechanics and two supervisors for three different areas, Pulp Mill, Wood yard, Chemical.

During outages I was responsible for over forty mechanics and contractors.

I oversaw day-to-day maintenance as well as scheduled all shutdown work.

We have eight batch digesters and one continuous digester.

I was responsible for all maintenance call-ins and emergency work.

I also set up as maintenance superintendant during his absents.

Alabama River Newsprint, Perdue Hill, AL 2008-2009

Maintenance Planner

Managed all maintenance planning and contractor coordinating in the paper machine, pulping, and finishing and shipping areas for a $400M paper mill.

Ordered spare parts, prepared bid packages for contractors, estimated work and outage cost, and handled invoices.

Coordinated weekly schedules, which required extensive knowledge in Microsoft projects and 4site maintenance manager.

Established outage time lines that exceeded 1.8 million dollars in work, 250 craftsmen and 225 jobs for duration of six 24-hour days.

Coordinated in house roll rebuilds and grinds packages resulting in the reduction of outside services.

Andritz Inc., Roswell, GA 2005-2008

Area Crane Service Manager

Managed area service including inspections, repairs, and erections of new cranes for all company linier gantry cranes in the south east.

Oversaw sales of service, organizing contractors, estimating, planning, scheduling, and billing.

Reduced company cost through practical applications such as line boring in house. This reduced cost by at least $500,000 per year.

BE&K, Birmingham, AL 1997-2005

Maintenance Superintendent (1999-2005)

ADM, Clinton, IO

Managed all phases of supplemental maintenance and capital projects in a corn processing plant.

Built schedules, planned work, and estimated jobs, including work orders, shutdowns, and emergencies.

Responsible for teaching supervisors and craftsmen how to navigate the Maximo maintenance system.

International Paper, Selma, AL

Managed maintenance on an annual shutdown. This included planning, estimating jobs, organizing craftsmen, building schedules, and executing work for more than 150 craftsmen and 16 supervisors.

Boise Cascade Corp., Jackson, AL

Managed supplemental mechanical and electrical maintenance and capital project activities on two paper machines, boilers, pulp mill, and utility areas with at least 110 people.

Scheduled and coordinated weekly work orders and emergencies.

Managed weekly and annual shutdowns on J-3 paper machine, J-1 paper machine, bleach plant, wood yard, boiler, sheeter, and utility areas which at times exceeded 300 craftsmen and 300 jobs.

Reduced cost for the mill by applying multi-craft training with over 75% participation by BE&K employees.

Provided direction and leadership in attaining and surpassing division safety goals.

Led craft training after work hours.

Maintenance Supervisor (1997-1999)

Boise Cascade Corp., Jackson, AL

Supervised lead maintenance on the world’s largest and fastest white paper machine. This included roll changes, troubleshooting equipment and systems, shift maintenance, call-ins, and complete lubrication for the J-3 project which was a 354” trim Valmet machine.

Responsible for setting up roll change procedures as well as PM and lube routes.

Instrumental through exceptional performance, efficient work, and a world class safety record in tripling the work force and receiving the mill wide supplemental maintenance contract for BE&K.

Led rigging for supervisors training.

Brown and Root, Jackson, Al 1996-1997

Millwright Foreman

Boise Cascade Corp., Jackson, AL

Responsible for setting up all equipment in the basement, additives, cooling towers, broke stock storage, starch silo and existing HR chest for a new paper machine.

Lead a crew of twelve people and was responsible for all lubrication of new equipment.

Previous Experience 1992-1996

Worked as a maintenance mechanic and a millwright on various pulp and paper projects, OSB mills, lumber mills, gas refineries, carpet mills, recycle mills, and chemical plants. Set up and maintained major equipment as well as rebuilt and aligned equipment.

Education

Coffeeville High School, Coffeeville, AL

Graduated Valedictorian with an Advanced Diploma

Training

Market Based Management Training

Management and Diversity Training

Computer Training Courses

Indus & Passport Maintenance System Training

Maximo Maintenance System Training

4site Maintenance System Training

TSW Maintenance System Training

Kepher Trego Problem Solving

PLC and Drives Training Courses

OSHA 10 Hour

OSHA 30 Hour

CPR and First Aid Certified

NCCR Millwright Certified Instructor

Hydraulics I & II Training

Laser Alignment Certified and Trained

Supervisor Rigging Certified

Millwright Craft Trained in Construction Wheels of Learning

BE&K Millwright SME (Subject Matter Expert)

Trained Forklift, Lull, and Crane Operator

Certified Welder

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