Quality Assurance Engineering
Resume:
SUMMARY OF SKILL:
• An Instrumentation Engineering graduate with 8 years of varied rich experience in the areas of Instrumentation & Control, Commissioning, Industrial Automation for various International projects.
• Expertise in conventional Process control systems and Emergency Shutdown Systems implementation and commissioning and various field instruments.
• Experience in conventional Process control systems and Emergency shutdown system logic implementation, Cause & effect matrix design, Safety requirement specifications (SRS) development, P&ID markups, Regulatory control Schemes, Sequence Control Schemes, Batch implementation.
• Excellent analytical, troubleshooting, inter-personal and presentation skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives during the career span.
EXPERIENCE:
2011 April - till date – ABB GISL , Bangalore
Project Operations - engineering and manufacturing company
On Engineering assignment with ABB United Arab Emirates, - Abu Dhabi.
2007 Nov - 2011 March – Emerson Export Engineering Center, Pune
Project Operations - engineering company
On Engineering assignment with Emerson Process Management China, - Shanghai.
On Engineering assignment with Emerson Process Management Japan, -Mizushima.
2005 Jan - 2007 Nov – Yokogawa India Limited (YIL), Bangalore
DCS engineering Exports – Japanese Team
On Engineering assignment with Yokogawa Japan, - Mitaka
SYSTEMS HANDLED:
DCS : Yokogawa Centum CS3000, Emerson Delta V & ABB 800xA
PLC : Delta V SIS (ESD/FGS)
SCADA : 800xA, IFix 3.0
Instruments : Rosemount Transmitters.
Interface : Modbus.
ENGINEERING TOOLS: Project Handling, Eng Tool, SEBOL,BDM.
RESPONSIBILITIES @ ABB (March2011- till Date):
Conducted the FAT with Abu Dhabi team for ADCO SCMS Project.
Technical supporting the ABB India team for ESSAR Jamnagar Refinery Shut down and Startup Activities.
RESPONSIBILITIES @ Emerson (Nov 2007 – March2011):
Technical support to the Proposal team during project bidding.
Lead the safety project team and make sure that deliverables are on schedule during the project life cycle.
Responsible for ensuring compliance to project engineering specifications and IEC61508.
Functional Design Specification, Control narratives, Process displays, IO List, IO Module Layout, System definition, Network design, Simple loops, complex loops, pump/motor control logic, Cause & Effect Diagrams, Functional logic diagram
Safety requirement specification (SRS) development which includes explanation of each & every component of Safety Instrumented system, its functioning and datasheets.
Termination Database, Junction Box Detail, Cable Schedule, Cable Tray Routes
Layout diagram for System cabinets, Marshalling Cabinets, Power distribution cabinets, Consoles and Server Cabinets.
Preparation of System interconnection for Emerson systems and third party systems
Review engineering drawings & documents submitted by all Vendors. Quality Assurance Plan.
Responsible for schedule, cost control and change order management control
Conduct/Coordinate the Factory Acceptance Test (FAT) – Installation & System Power up test, Module redundancy test IO Test, Application Test, Sub system third party Integration Test.
Final Inspection, Shipment and As-shipped documentation
Conduct/Coordinate Site Acceptance Test (SAT)
Commissioning, Startup, As-built documentation & project handover.
PROJECTS @ Emerson:
SUN ALLOMER POLYSILICON PLANT - JAPAN
Systems : Emerson Delta V 10.3
End User & PMT : Showa Denko, - Japan
Duration : 14 months
Facility Type : Poly Silicon Plant – ESD System
Role : Lead Engineer (EEEC)
Scope: Engineering and Commissioning of Emerson system for Polysilicon Plant, Japan.
Detail Engineering of ESD system and documentation.
Complete responsibility of FAT and SAT.
Start up Support.
LDK POLYSILICON PLANT - CHINA
Systems : Emerson Delta V 9.3
End User & PMT : LDK, - China
Duration : 18 months
Facility Type : Poly Silicon Plant – ESD System
Scope: Engineering and Commissioning of Emerson system for Polysilicon Plant, Japan.
Detail Engineering of ESD system and documentation.
Complete FAT support.
RESPONSIBILITIES @ YOKOGAWA (Jan 2005 – Nov 2007):
Functional Design Specifications, I/O List, PFD, control narratives and process displays
Generation and debugging of Simple, loops Complex loops, logics & Batch Sequences.
System Configuration, frame designs for control drawings, IOM’s, switches, messages.
GA & IA of DCS System Cabinets, Marshalling cabinets & Quality Assurance Plan
Conducted the Pre-FAT, FAT and Post-FAT Activities at Yokogawa - Japan
Customer training on Yokogawa Centum CS3000 DCS System
PROJECTS @ YOKOGAWA:
OSAKA WATER SUPPLY PLANT – YEC TOKYO, JAPAN
System : Yokogawa CS 3000 R3.07
Duration : 5 months
Facility : Water Supply to Osaka City
Role : Engineer (YIL)
Scope: FDS, Frame design, S/W generation, Module debugging, Target Debugging, FAT
DCS Engineering & FAT at YHQ, Makuhari- Japan
MITSUBUSHI CHEMICALS – YEC KURASAKI, JAPAN
System : Yokogawa CS 3000 R3.07
End User/PMC : Mitsubishi Chemicals
Duration : 5 months
Role : Engineer (YIL)
Scope: FDS, Frame design, S/W generation, Batch Sequence, Module debugging, Target Debugging, FAT
DCS Engineering & FAT at YEC, Kurasaki- Japan
TRAININGS:
Trained on safety engineering standards like IEC61508, IEC 61511.
Trained on S88.8 Batch standard.
EDUCATION : B.E (Instrumentation Technology & Electronics)
LANGUAGES : English, Hindi, Telugu & Kannada
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