QA/QC Engineer/ Inspector / Welding Engineer / Cswip 3.1/Asnt Ndt L II

RESUME

K. SATHISH KUMAR

Email : ************@*****.***

Residence No : +91-435-*******

TOTAL YEARS OF EXPERIENCE: 10 years

EDUCATIONAL CREDENTIALS

1. MASTER OF SCIENCE (MS) in Quality Management from Birla Institute of Technology and Science, Pilani.

2. MASTER OF BUSINESS AND ADMINISTRATION (MBA) in Operations Management.

3. DEGREE in METALLURGICAL ENGINEERING from Government college of Engineering, Salem.

PROFESSIONAL CREDENTIALS

• Certified CSWIP 3.1 Welding Inspector from CSWIP,UK

• ASNT LEVEL II in RTFI, PT, MPI & UT

COMPUTER RELATED CREDENTIALS

• Exposure in MS Word and Excel

• Microsoft PowerPoint

EXPOSURE/FAMILARITY to CODES and STANDRADS

• Quality System Standards (ISO 9001-2008 & ISO 19011 etc).

• ASME Standards ( Sec II, Sec VIII, Sec IX ,Sec V ) etc.,

• AS Codes( AS 1210,AS3992,etc)

• API Standards

• Structural Standards ( AWS D1.1)

PROFESSIONAL CREDENTIALS

Lead QA/QC - November 2008 to till date

Jord International Pte Ltd (Australia) / Jord Malaysia SDN BHN (Malaysia)

(Certified ASME U Stamp / U2 Stamp / R stamp / ISO -9001 -2008 Shop)

- Which involves in the Manufacturing of Air cooled Heat Exchangers and specializes in the manufacture and supply of custom built plant and equipment across a wide range of process industries; oil and gas, petrochemical, power, food and minerals processing.

Current Project Scope

• Reviewing the Purchase Order /Contract / Client Technical Specification to execute job with complying the client and code requirements.

• Prepare technical Purchase specification to comply Code/ Client / Drawing requirements. Prepare project quality plan in line with Job requirements.

• Review ITP & procedures as per the Job Specification/ Client / Code requirements.

• Inspection and expediting activities for Shop and Field.

• Qualifying WPS & PQR with respect to the contract / Code requirements (Mainly Stainless Steel / Duplex Stainless Steel / Incoloy).

• Qualifying the welders and maintaining the welder Logs as per the system and Code requirement.

• Control and monitor the shop floor activities.

• Maintaining and updating the ISO & ASME Manual and implement the system in shop floor.

• Organizing internal Audits in line with Audit Schedule / Internal Audit procedure.

• Conduct Management Review Meeting based on Audit results / Finding / System Effectiveness / Improvements, NCR Control, etc.

• Co ordination with Client and Third party inspector as well / AI with respect to the fabricated items.

• Major Clients are Saudi Aramco / Shell Eastern Petroleum/ PDO Oman / Apache / General Electricals/ Premier Oil ( Indonesia) / Star Refinery ( Thailand)/ Punj Lloyd.

CREDENTIAL ACHIEVEMENTS IN JORD

• Combining the PQR welding for ASME and AS code and reduced the testing costs wherever possible.

• Created In-house calibration procedures for major quantity items and reduced the calibration cost of measuring instruments by doing In-house calibration activities.

• Developed around a 50 numbers of new WPS/PQR’s with GTAW/GMAW/FCAW/SAW processes for more stringent requirements and upgraded the facility to do various and wide range of welding for the major client’s jobs.

• Developed a new PQR for Incoloy weld overlay and developed a number of Tube to Tube sheet welding PQR with manual and Orbital welding for the code compliances and for the stringent requirements of our major clients.

• Developed new NDT procedures for ASME and AS code requirements.

• Headed the re-certification of ASME U, new certification of U2 and R for JORD for the next 3 years.

• Successful completion of first R stamp job with compliance of NBIC 23 at Jord for Punj Lloyd, Thailand.

• Upgraded the facility as “Qualified supplier” for Saudi Aramco by successful completion of their audit.

Project Details:

Major Projects with various materials like Carbon steel, Stainless steel, Duplex stainless steel and Super Duplex stainless steel with the design code ASME Sec VIII Div 1 / ASME Sec VIII Div 2 / AS 1210 for our major clients Exxon Mobil/ Amec, PDO Oman, Star Petroleum Refinery Corporation Thailand, PTT Public Company Ltd Thailand, J Ray Mc Dermott Eastern Hemisphere Ltd, Petronas Carigali, Elliott Ebara Turbo Machinery Corporation, Apache Energy Ltd, Shell, GE and Saudi Aramco.

II

Principal Engineer (Inspection) – September 2006 till October 2008

EXCEL Industrial Services India

EXCEL Major Activity

• A Third party inspection agency involved in inspection of equipments pertaining to refinery applications, cement plants, Gas power plant and Non conventional energy applications.

Responsibilities

• Responsible for various inspection and expediting services including NDE activities like MPI, PT, UT, RT for pressure parts like Piping, Pressure Vessels, SAW pipes, Line Pipes for oil and gas flow equipment for Petrochemical, Fertilizer, Cement plants, Process industries etc.

• Responsible for the review of entire Material Test Certificates and documents as per Quality Plan, Purchase order and specification.

• Responsible for qualifying the welding procedure and issuing the welder performance certificate according to code requirements.

• Responsible for Inspection of stages as specified in Inspection Test Plan which includes Hydro Static Tests Pneumatic Testing, Destructive Testing. (viz. Tensile, Bend, Impact, Nick Break and Hardness test etc...

• Responsible for final inspection and issuing dispatch clearance for the same (Inspection carried out for different cement plants, power projects and process industries)

• Responsible for Inspection and Expediting activities at Site.

Major Projects undertaken

A. APEX combined cycle Project for Vogt-NEM . US.

• These are Carbon Steel / Alloy Steel Co-Duct, Drums, Dampers with material thickness ranging from 12 to 30 mm and executed for Gas Power Plants.

• Heavy Platforms Structures with Ladders, Ladder Gauges for the above.

B. NTPC Thalichar Projects handled by Mitsui Babcock Energy India Ltd.,

• The pressure vessel project consists and the pressure equipments are constructed with a material SA 516 Gr.70 with a thickness range of 20 to 48 mm.

Experienced in Inspection and Quality control activities of:

Petrochemical Sector

• Pressure Vessels for refinery applications.

• Knock Out Drums

• Heavy Structural items for refineries and storage tank applications.

• Coating activities which includes Painting for aboveground items.

• Machined components like valves, shafts, flanges, rotating equipments etc.

• Surface Preparation activities which includes Sandblasting, Garnet blasting, Grit blasting etc.

Non-Petrochemical Sectors

• Rotary Kiln, TA Duct, Conveyors for Cement Plant service.

• Heavy Structural items for cement plants.

III

Sr.Engineer (QA/QC) – June 2004 till August 2006

ACOUSTICS INDIA Private Limited India

ACOUSTICS Major Activity

• Acoustics India Private Ltd., an ISO 9001Company certified by DNV is mainly involved in Design, Fabrication and Erection of Industrial noise control silencers, Sound proof cabins, Heat exchanger, Pressure vessels for oil, Chemical, Fertilizer industries ( IOCL, IPCL, LMW, EIL).

Responsibilities

• Preparation of all relevant procedures, Inspection Test Plans, and Review of RFQ, Data sheet as per Client and code requirements

• All Subcontractor Documents Review like ITP, WPS, PQR, weld Plan, NDE Plan, Heat Treatment, etc

• Preparation of WPS , PQR & WPQ as per code and Client Requirements

• Conducting Welder Performance qualification

• Co ordination with Client inspection

• Conducting Internal Audits as per QMS Requirements

• Preparation for Management Review Meeting

• Preparation of hydro test package and Final Dossier

• Preparing and revising ASME, ISO manual and various procedures according to Latest Code Edition and Addenda requirements

• Liaison with Third Party Inspection agencies like Lloyds and Client Inspection

• Training, Testing, Certification and exercising complete and exclusive technical supervision of all welders.

• Maintaining, Implementation and updating of ISO procedures and formats.

• Conducting internal audits to ensure conformance to ISO 9001-2000 requirements

• Analyzing and providing solutions to quality problems in welding.

• Preparation and submission of Manufacturing Data Reports.

Engineer (QA/QC) – July 2002 till May 2004

ACOUSTICS INDIA Private Limited India

Responsibilities

• Preparation of ISO Documents and maintaining ISO System in the Dept.

• Conducting Internal Quality Audit in the various Dept for conformance to ISO Quality system

• Preparation of Quality Assurance Plan / Inspection Test Plan on receipt of Clients Drawings based on Code / Contract requirements.

• Developing of Quality/Welding procedures in consonance with code requirements.

• Calibration of equipments pertaining to measuring and testing.

• Shop floor inspection of various manufacturing activities.

• Preparation of documents for stage inspection and final inspection.

• Performing of NDE activities as per QAP requirements.

• Co-ordination with third party inspection like LRIS, EIL, PDIL, BVIS, TPL, TICB and IBR as per quality plan requirements.

• Co-ordination with production engineering department for making the job card for each equipment enlisting the various stages of Inspection.

• Training, Testing & Certification of Welders as per code requirements.

• Preparation of Inspection documents for stages and final as per QAP requirement.

• Verification and approval of Material Test Certificates for Plates, Pipes, Forgings, Fittings etc., prior to production usage.

• Conducting stage inspection during fabrication as per the Quality plan. (Marking, Rolling fit up, Welding, and RT, UT)

• Co-ordination with third party inspection like LRIS, EIL, BVIS and IBR as per quality plan requirements.

• Preparation of Manufacturer Data Report prior to dispatch.

PERSONAL CREDENTIALS

Father’s Name : R. Kasinathan

Nationality : Indian

Date Of Birth : 10.06.1980

Marital Status : Married

Nationality : Indian

Passport Details : E4979247, Date of issue: 28/02/2003,

Place of issue : Tiruchirappalli, valid up to 27.02.2013

Driving License : Yes, License No: 08/KBK/2012, Valid up to: 27/02/2013

(International)

Language Known : English and Tamil

REFERENCES

Mr. K. Palani Kumar

QA/QC - SBM Offshore Pte Ltd , Singapore

Mr. T.Thangaraju

Managing Director - Excel Industrial Services, Chennai

Mr. Bradley Moody - Jord International PTE Ltd (Australia / Malaysia)

Operations Manager

Mr. Jack Hall - Jord Malaysia Sdn Bhd (Malaysia)

Plant Manager

K. SATHISH KUMAR

DATE : 18.04.2012

PLACE: Malaysia

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