Welding, Robotic, Maintenance
Resume:
Contact Info:
William Kortvely
Bruceton, Tn. 38317
E-MAIL -
PHONE - 731-***-****
Brief summary:
Self-motivated. Provide knowledge on Robotics, Maintenance, and Welding (Mig), (Stick), (Tig), (Projection), and (Resistance). Very good at finding root cause of problems. Very good understanding of PLC controls. Strong troubleshooting skills to quickly get equipment up and running to avoid downtime. Have lead welding classes for manual welders. Work well with others and push to get the jobs completed.
Work Experience
11/2008 till Present
Company-Hubbell Power Systems, INC.
Leeds, AL.
Robot and Welding Eng. Contract
Move from Elkton, TN. To Leeds, AL.
Programed robot cell to incorporate items currently done manually. Worked with tracer lathes, pinstamps, and small presses. Performed maintenance on all equipment. Trained operators on proper way to operate equipment. All welding was Robot MIG Aluminum.
4/2008 till 10/2008
Company-CNH
Burlington, IA.
Manufacturing Eng. Contract
Designed new lines to produce Backhoe Cab and Canopie ROPS structures in house.
Ordered all equipment needed for production. Designed crates and holding fixtures for incoming parts and the layout of materials. Provided work instructions for all stations. Tear out and installation of new lines. Robot programming and PLC improvements. Worked with Quality on FMEA's and resolving Control Issues. Prevented problems found during run off on new fixtures at suppliers.
8/2007 till 3/2008
Company-Lear Corp.
Morristown, TN.
Process Improvement Eng. Contract
Improved throughput and reduced scrap. Trained maintenance associates on robots and welding. Performed troubleshooting on all automation and welding equipment. Worked to put measures in place to keep quality at desired levels. Eliminated downtime issues. Created templates for programmers to keep weld lengths correct. Worked to improve employee/employer communication. Developed check-off sheets to track preventive maintenance.
6/2006 till 8/2007
Company-Tower Automotive
Meridian, MS.
Plant and Equipment Startup Contract
Startup of new facility. Combined two existing plants into one.
Provided training to new maintenance personnel working on automated equipment and programming of robots. Program and debug cells as they arrived. Performed setup of all equipment and fixtures. Provided assistance on cycle time issues and better workflow to eliminate wasted moves and double handling. Helped train operators on fixtures and how to spot defects. Initiated repair procedures for reducing scrap. Created downtime sheets to improve communications between shifts.
1/2006-5/2006
Company-Tower Automotive
Bellevue, Oh.
Plant and Equipment Startup Contract
Startup of Ranger truck frame line moved from Milwaukee, WI. To Bellevue, OH.
Had a very aggressive deadline and finished two weeks ahead to meet shipment requirements. Trained all maintenance associates on troubleshooting, programming, and operation of line. Trained operators on loading and safety of machines. Put measures in place to insure quality stays at desired level. Improved cycle time and reduced scrap.
8/2004-12/2005
Company-Tower Automotive
Smyrna, TN.
Plant and Equipment Startup Contract
Startup of new plant producing seven different frames for Nissan.
Utilized cameras to detect defects. Trained all maintenance associates on programming of robots and troubleshooting. Developed test for manual welders. Did time studies to rebalance lines. Worked to eliminate scrap and rework. Eliminated wasted space. Had maintenance meetings daily to ensure all maintenance personnel were aware of previous shift problems and fixes. Improved communication between workers and management. Worked with Quality Department on root cause and permanent solutions to ongoing problems.
4/2003-7/2004
Company-Tower Automotive
Madison, Ms.
Manufacturing and Installation Contract
Startup of new plant producing frames for the Nissan Titan and Armada.
Trained all maintenance associates on robot programming and troubleshooting. Did time studies for line balancing. Put devices in place to catch missing parts. Eliminated waste by improving quality and reducing scrap. Reduced rework by training operators to be responsible for their rejects. Improved cycle times and uptime.
4/2001-11/2002
Company-Tower Automotive
Corydon, IN.
Project Installation and Maintenance Contract
Startup of new line producing Ford Explorer frames.
Trained maintenance associates on programming and troubleshooting of robots and fixtures. Put devices in place to insure quality. Performed time studies to increase throughput and line balancing. Trained operators to find rejects and reduced rework. Improved cycle time and eliminated double handling of parts for better workflow.
8/1981-1/2001
Company - A.O. Smith Bought out by - Tower Automotive (1994)
Milan, TN.
Welding Engineer
Responsible for all Robotic and Manual welding. Designed new lines for production. Line balancing. Cycle time reductions and cost savings. Supervised 18 Weld Technicians servicing Robotic Weld Lines, Robotic Welding Cells, and Automated Projection Welding Machines. Launched Chrysler K Car Trailing Axle assembly lines. GM rear trailing axle assembly lines. NUMMI strut rods. (Rotary Welding Machines) CAMRY rear cross member. (Used turntables and special fume extractors to remove toxic fumes produced while welding galvanized steel) NISSAN sidebars. ISUZU sidebars. Reduced breakdowns and increased line throughput. Improved welding quality, travel speeds, and uptime. Prepared check-off sheets for technicians to assure that all pm’s and scheduled maintenance was performed on time. Started Continuous Improvement Team. Participated in FMEA’s for new products. Started a rotation of technicians to insure they were able to work in any department.
8/1979-7/1981
BE&K, Daniels Construction, Brown and Root,
Pipe Welder
Layout and welding of pipe both Stick and Tig. Performed cutting, welding, and installation of pipe. Worked in fabrication department and also on site.
Education:
5/1978
Bruceton Central High
Bruceton, Ten. 38317
Completed high school
6/1978-6/1980
Coosa Valley Tech
Rome, Ga.
Completed welding school (MIG), (STICK), and (TIG)
Affiliations:
3/1982-Present
American Welding Society
Member
Skills:
Automation, Maintenance, Training, Installation, Management, and Engineering
28 years
Robot Programmer
28 years
Welding
28 years
References:
Confidential upon request (Plant Managers, Project Managers, and CEO’s)
Additional Info
Have worked with ABB Robots from their first model the S-1. Have extensive knowledge in S-2, S-3, S-4, and IRC5 version robots. Also have worked with Motoman, Fanuc, and Panasonic. Familiar with Allen Bradley PLC to troubleshoot equipment and also improve error prevention. Have worked in all areas of manufacturing such as shimming fixtures to tolerance and all things related to troubleshooting equipment. Trained and researched courses available to insure knowledge was up to date with new and existing technology to keep performance at world class standards.
Received the ABB GOLDEN ROBOT AWARD for the advancement of robotics in manufacturing. (First Robotic Welding Application.).
Work Status:
US - I am authorized to work in this country for any employer.
Desired Type:
Employee / Temporary / Contract / Project
Desired Status:
Full Time / Part Time / Per Diem
My ideal company would be:
One that is proud of the product they turn out and show appreciation for the people that go the extra step to assure the company objectives are followed. One that is open to new ideas that will take the company to World Class Status in Quality, On Time Deliveries, and Zero Defects.
Desired Salary:
Negotiable
Job Titles:
Robotic Specialist, Welding Eng., Manufacturing Eng., Maintenance Leader, Automation Specialist, Process Improvement, and Lean Manufacturing Leader
Company Size:
No Preference
Industries:
Automotive/Construction/Maintenance/Engineering
Locations:
Open to all locations. US
Willing to relocate: Yes
Contact this candidate