EV Motor Design Engineer with EM, CFD, and Control Expertise

SUMIT DUDHE

Goa, India +91-913******* ***********@*****.***

PROFILE SUMMARY

Motor Design Engineer with hands-on experience in design, simulation, validation and optimization of electric motors for EV and industrial applications. Strong expertise in BLDC, PMSM and EESM motors, electromagnetic design using ANSYS Maxwell (2D/3D), thermal co-simulation using Motor-CAD, and MATLAB/Simulink-based motor control (FOC/DTC). Experienced in simulation automation using Python and APDL, prototype support, controller integration and testing.

CORE TECHNICAL SKILLS

• Electrical Machines: BLDC, PMSM, EESM, Induction Motors, Hub Motors

• Design & Simulation: ANSYS Maxwell (2D/3D), RMxprt, Motor-CAD, Torque-Speed & Efficiency Mapping, Loss Calculation

• Control Systems: MATLAB, Simulink, Motor Control – FOC, DTC

• Automation & Optimization: Python, IronPython, APDL, Parametric Studies, Sensitivity Analysis

• Testing & Validation: Prototype Testing, Torque-Speed Testing, Thermal Observation, Sensor Validation

• Mechanical: SolidWorks (Basic CAD)

PROFESSIONAL EXPERIENCE

CG Power & Industrial Solutions Ltd – Goa

Motor Design Engineer – R&D; (May 2025 – Present)

• Electromagnetic design and sizing of BLDC, PMSM and EESM motors for EV and industrial applications.

• Analytical motor calculations followed by 2D/3D FEM validation using ANSYS Maxwell.

• RMxprt-based motor sizing and iterative optimization to meet torque, efficiency and thermal targets.

• Electromagnetic–thermal co-simulation using Motor-CAD to evaluate losses and winding temperature rise.

• Development of automation scripts using Python, IronPython and APDL for parametric and batch simulations.

• Generation of torque-speed curves, efficiency maps, loss breakdowns and thermal maps.

• Motor control validation (FOC, DTC) using MATLAB/Simulink across complete operating range.

• Support for prototype build, controller integration, sensor validation and testing activities.

• Contribution to rare-earth-free motor (EESM) and high-speed motor R&D; studies. Machbizz Markets Pvt Ltd – Pune

Research Analyst – EV Technologies (May 2023 – Mar 2025)

• Technical research on EV motor technologies, electrical machines, magnets and drivetrain systems.

• Supported benchmarking studies and technical documentation for EV OEM and Tier-1 analysis. PROJECTS

• 36V Hub Motor (250W): Torque-speed testing, efficiency validation and thermal observation.

• BLDC Motor Prototype: Supported electromagnetic simulation, assembly, testing and validation. EDUCATION

Bachelor of Engineering – Electrical Engineering (2022) CGPA: 7.99 / 10 CERTIFICATIONS

• EV Powertrain Design – NPTEL / Coursera

• ANSYS Electromagnetic Simulation – Udemy

• SolidWorks – Udemy

ADDITIONAL INFORMATION

Languages: English, Hindi, Marathi

Preferred Location: Pune / Chakan / Maharashtra

Contact this candidate