Production Operations Leader

DEMARCUS MCDUFFIE

Raleigh, NC ***** +1-919-***-**** ****************@*****.***

PROFESSIONAL SUMMARY

Dynamic production leader with extensive experience at Smithfield Packing, excelling in materials handling and team development. Proven track record in optimizing workflows and enhancing quality control processes. Skilled in flexo press operations and fostering collaboration, driving efficiency, and achieving operational excellence. Committed to continuous improvement and employee growth.

SKILLS

• Flexo Press • Production Management • Lean Manufacturing

• Manufacturing • Shipping & Receiving • Packaging

• Quality Control • Load & Unload • Quality Inspection

• Order Picker • Order Picking • Materials Handling

• Stamping Press • Assembly • Warehouse Experience

• Prepress • Logistics • 5S

• Quality Assurance • Forklift • Leadership

• Supervising experience • Six Sigma • CGMP

• Barcode scanning • Material handling equipment • Shipping and receiving

• Warehouse safety • Load planning • Supply chain

• Stock organization • Workplace cleanliness • Heavy lifting

• Cost reduction • Maintenance • Freight examination

• Inspection results reports • Unit forecasting • Team building

• Work order explanation • Risk assessment • Production coordination

• Performance evaluation • Production planning • Excellent communication

• Labor relations • Production recordkeeping • Time management abilities

• Critical thinking • Unit administration • Employee development

• Workforce training • Production waste control • Power hoists

• Hydraulic jacks • Process improvement • Information verification

• Problem-solving aptitude • Vendor relationships • Inventory management

• Teamwork and collaboration • Job site inspection • Active listening

• Quality assurance

EXPERIENCE

Material Handler Team Lead January 2023 - October 2025 SMITHFIELD PACKING TARHEEL, North Carolina

Maintained detailed records of all transactions related to materials management, including purchase orders, invoices, receipts, returns, etc.

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• Assisted upper management in setting performance metrics for material handling team.

• Managed communication between warehouse staff, logistics providers, and transportation carriers. Ensured all employees adhered to company policies regarding attendance, punctuality, uniforms, etc., promoting professional work environment.

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Evaluated employee performance, providing constructive feedback as needed to promote growth and development within team.

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• Maintained safe work environment by enforcing strict adherence to safety policies and guidelines. Participated in ongoing education opportunities such as workshops and training sessions to stay current on industry best practices relating to material handling processes.

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• Conducted inventory audits to maintain accurate records of all materials in warehouse.

• Troubleshot any issues that arose during daily operations quickly and effectively.

• Trained new team members on proper material handling procedures and safety protocols.

• Coordinated incoming shipments, verifying accuracy and resolving discrepancies with suppliers. Communicated with crew members to resolve performance issues, explain work-related issues, or mentor on new skills.

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• Informed employees on updates of policies and workplace issues.

• Demonstrated leadership and guidance to other supervisors and managers. Flexographic Press Operator January 2021 - July 2023 Multi Color Corporation York, PA

Press's that I've run Arsoma,EM Platform Gallup's, MarkAndy,Hialandburg, Niilpeter, BTS PRESS,GERUVRA PRESS WITH ROBOTIC UNWIND AND REWIND.

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• Maintained machinery in good working order with regular cleaning, lubrication, and basic repairs.

• Supervised automated press and addressed alert messages indicating malfunctions or errors. Maintained production records and logs, including downloading completed job data to archive media for future reference or duplication.

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• Archived completed jobs for future needs.

• Set up each job to match order specifications, including changing press plates and mixing inks.

• Reviewed work orders to determine print specifications, including quantity, colors and special instructions.

• Examined proofs to verify ink coverage, density, alignment and registration.

• Adjusted print runs based on collected random samples, checking ink coverage, density and printing alignment.

• Managed supply inventory levels, proactively requisitioning or ordering materials to meet project needs.

• Managed inventory restocking, keeping supplies within optimal levels to meet job requirements.

• Monitored production runs and collected samples to detect issues and verify conformance to standards.

• Oversaw machine operation and switched out press plates, blankets and cylinders.

• Loaded and fed paper through presses, adjusting feed and tension controls to proper settings.

• Kept printing pressed operating smoothly by monitoring systems and correcting faults.

• Accounted for humidity and temperature when planning runs.

• Fed paper through press cylinders and adjust feed and tension controls

• Cleaned equipment following press runs with focus on maintaining ink fountains, plates and printing unit cylinders.

• Corrected digital files to improve printing by changing fonts and resizing graphics.

• Approached and solved problems with initiative and sound judgment. Organized files and records and handled other support tasks, freeing up managers to take on more pressing responsibilities.

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• Offered to assist with additional tasks to keep projects on-task and meet tight deadlines. Flexo Press Operator June 2016 - December 2020

3 C Packaging Clayton, NC

Transport incoming and outgoing materials to designated areas utilizing hand dollies, forklifts, electric dollies, pallet jacks, and/or elevators

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• Setup, trouble shoot, and preform quality checks on machines and products

• Producing pharmaceutical and Pokémon labels using water based and uv inks Maintained production records and logs, including downloading completed job data to archive media for future reference or duplication.

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• Loaded and fed paper through presses, adjusting feed and tension controls to proper settings.

• Set up each job to match order specifications, including changing press plates and mixing inks.

• Manipulated digital files to adjust fonts, graphics and color separations.

• Kept printing pressed operating smoothly by monitoring systems and correcting faults.

• Archived completed jobs for future needs.

• Reviewed work orders to determine print specifications, including quantity, colors and special instructions.

• Managed inventory restocking, keeping supplies within optimal levels to meet job requirements.

• Examined proofs to verify ink coverage, density, alignment and registration.

• Cleaned equipment following press runs with focus on maintaining ink fountains, plates and printing unit cylinders.

• Supervised automated press and addressed alert messages indicating malfunctions or errors.

• Adjusted print runs based on collected random samples, checking ink coverage, density and printing alignment.

• Accounted for humidity and temperature when planning runs.

• Oversaw machine operation and switched out press plates, blankets and cylinders.

• Fed paper through press cylinders and adjust feed and tension controls

• Maintained machinery in good working order with regular cleaning, lubrication, and basic repairs.

• Managed supply inventory levels, proactively requisitioning or ordering materials to meet project needs.

• Monitored production runs and collected samples to detect issues and verify conformance to standards.

• Planned and executed strategies to increase business and drive profit growth.

• Identified issues and solutions to eliminate backlog and maximize workflows.

• Documented, researched, and resolved customer service issues. Collaborated positively with peers and other staff members to maintain friendly, supportive, and cooperative work atmosphere.

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Complied with corporate regulations, policies and procedures to maximize safety, security and overall trust in organization and employees.

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• Offered to assist with additional tasks to keep projects on-task and meet tight deadlines.

• Approached and solved problems with initiative and sound judgment. Kept work and common areas neat and organized to maximize productivity, alleviate potential accidents and promote professional workspace.

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• Performed manual labor tasks to detailed instructions from supervisors. Warehouse Associate Team Lead March 2013 - June 2016 Atlantic Tire Distributors Garner, NC

• Pull orders, put away of product using various lifts, jacks, and clampers,FORKLIFTS

• Guided warehouse team members with firm hand, encouraging continuous performance improvement.

• Sorted and placed items on racks, shelves, bins according to predetermined inventory procedures

• Load and unload trucks, INVENTORY, PICKED OREDERS

• Enhanced workflow and team efficiency based on analytical approaches and regular data reviews.

• Optimized resource allocation, working closely with leadership to incorporate forward-thinking changes. Developed team through training and mentoring, educating about company policies and performance-oriented strategies.

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• Stayed on top of daily stock reviews, claims monitoring and inventory paperwork. Transported inventory according to safe operating procedures, using forklifts, cranes, and other equipment with ease.

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• Set teams up for success with well-coordinated schedules and assignments.

• Obtained refunds from vendors for damaged or defective items.

• Resolved order fulfillment issues in close collaboration with customers and team members.

• Prepared items for storage, sales and shipment with proper staging and tagging.

• Answered customer and employee questions about merchandise availability or locations.

• Maintained accurate records of inventory transactions and returned goods.

• Optimized storage and prepared for new items by removing excess and obsolete stock.

• Located, selected and assembled finished goods to complete customer orders.

• Kept documentation organized, completing forms and updating accounts with orders.

• Supported sales floor restocking by moving groups of boxes to merchandise aisles.

• Organized over [Number] shipments per day directly to customers.

• Moved heavy loads with pallet jacks, hand carts and reach trucks.

• Updated products with new pricing for regular sales, clearance racks and short-term promotions.

• Arranged product in shipping carton to minimize damage during transit.

• Implemented optimal storage methods for each product type, keeping inventory fresh.

• Boosted sales with well-stocked, well-organized and attractive displays. Production Manager August 2009 - December 2013

Sodexo Fayetteville, NC

• Performed quality inspections on incoming and outgoing products

• Sorted and placed materials or items on racks, shelves, or bins according to predetermined inventory procedures

• Transported incoming material to designated areas utilizing hand dollies

• Picked, packed and shipped materials and products

• Established clear communication channels between departments for seamless workflow integration.

• Processed and logged weekly inventory and invoices

• Coordinated with suppliers and vendors to secure necessary materials for production.

• Oversaw quality control measures to maintain high product standards.

• Analyzed production data to identify areas for improvement and implement solutions.

• Monitored employee productivity levels and made staffing adjustments as needed.

• Conducted regular performance reviews and provided constructive feedback for employee growth.

• Trained new employees on company policies, safety procedures, and equipment operation.

• Inspected machines and equipment to improve operational performance and longevity.

• Ensured compliance with industry regulations, safety guidelines, and environmental best practices.

• Developed and improved production processes to increase yield.

• Facilitated cross-functional collaboration to improve overall efficiency within organization.

• Scheduled preventative maintenance on equipment to minimize downtime and ensure optimal performance.

• Maintained compliance with OSHA requirements with well-implemented safety standards.

• Assisted in development of production budgets and financial forecasts.

• Managed daily production activities to ensure timely completion of projects.

• Cultivated motivated and well-performing team through open communication and successful leadership strategies.

• Fostered positive work environment that encouraged teamwork, innovation, and continuous improvement.

• Maintained accurate inventory records and implemented effective stock management systems.

• Implemented cost-saving strategies to reduce waste and increase profitability.

• Collaborated with team members to develop efficient production processes.

• Supported continuous improvement strategies based on 5S, RCA and Lean principles.

• Participated in industry conferences and workshops to stay current on market trends and emerging technologies.

• Maintained team performance by resolving grievances and strengthening job knowledge.

• Handled emergencies quickly, coordinating the teams and equipment to resolve critical situations.

• Resolved production and processing problems in collaboration with technical and administrative staff.

• Controlled inventory based on expected production demand.

• Improved production based on operational reviews and team feedback.

• Met budget targets by tracking and approving expenses. EDUCATION

Diploma January 1993

Pine Forest Senior High School, Fayetteville, NC

PERSONAL INFORMATION

• Willing To Relocate: Anywhere

• Authorized To Work: US for any employer

ADDITIONAL INFORMATION

I DID GET a FIRST CERTIFED PRESS OPERATOR-LEVEL 3, AT FEXOGRAPHIC TECNICAL ASSOCIATION. AND I DO HAVE AN ACTIVE FORKLIFT CERITIFACITION

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