Industrial Electrical Motors Lead Engineer

RESUME

SagarMachindranathMane

Post-Rabale,Airoli.Navi-Mumbai-400708

Mobile:773-***-****,823-***-****

E-mail:*.*.********@*****.***

ACADEMICS

MastersInElectricalEngineering fromMumbaiUniversity(2017)TotalCGPA 7.1

Bachelor'sDegreeinElectrical EngineeringfromMumbaiUniversity(2011)with71.73%(Distinction) TotalIndustrialExperience– 15years.(ElectricalRotatingMachines– InductionMotor) AresultorientedcompetentengineeringprofessionalexperienceinleadingnewproductdevelopmentprojectsforElectric Motors,intheworldclassEngineeringOrganizations.Proventrackrecordinguidingsizeable,crossfunctionalteamsindesign, redesignofElectro-MechanicalProductsandlaunchofcuttingedgebusinesssolutions,drivinggreaterefficiencies, engagementsandrevenues.Highlyskilledinliaisingwiththestakeholders,headingendtoendProjectManagement encompassingplanning,design,resourceadministration,vendorcoordination,riskmanagementandquality,fortimely executionofNPDProjects.Aims toofferInnovativeandFutureTechnologyProductstoachieveorganizationmissionand goals,resultinginoutstandingcustomerservice.AnEnterprisingLeaderwithexcellentplanning,interpersonal,problem solvinganddecisionmakingskills.

PROFESSIONALEXPERIENCE

CraneProcessFlowTechnologyIndiaPvt.Ltd,Pune06/2022– TillDate LeadEngineerII– R&DElectricalMotorSpecialist

LeadingelectricalmotorprojectsanddevelopmentactivitieswithlocalIndianmotormanufactures

Reviewanddesigningofsingle& threePhaseInductionmotorforCentrifugalpumpapplicationforspecialapplications likeSewagewastewaterandcleanwatermanagementforpump.Rangeupto50HP.

DesigningofsinglePhaseInductionmotorforGrinderpumpapplicationlikeSewagewastewaterandcleanwater managementforpump.Rangeupto5Hp.

WorkedonSH-Non-clogpump,Turbinewater, Grinderpumpapplicationsmotordesigning.ProductDevelopment Activities,providetechnicalsupportassistantformajordesignanddevelopmentprojectswithinanemphasisonmotors.

Motordesignandmotorcontrolincludingdevelopment,detailing,testingandcertificationofcomponentsand assemblies.Crossfunctionalengineeringsupportwithinteam,suppliersalsogloballyUSAandChina.

ResponsiblefordevelopmentofmotorsuppliersinIndia.Suppliermanagementandcostsavingagainstmotorprojectfor Cranepumps&systempumpbusiness.

Working throughsharingRFQfordifferentmotorrequirementsandworkingwithsuppliersourcingteamforfinalizationof Quotesforprojects.

MotorqualificationuntilCSAcertification,leadingallmotorrelatedtechnicalquerieswithinternalteammembers

Performingriskmitigationformotordevelopmentprojectsforcriticalareas

LeadingBLDCmotorprojectwith Indian supplier fromtechnical side, like design review,performanceresult reviewand handingcompleteelectrical-mechanicalqueries

WorkingonAnsysMotor-Cad,Rm-ExpertandSPEEDanalyticaltoolsformotordesign

SupportedforprojectplanningandexecutionforEnvei3andTurbinemotorprojectsatcrane RegalBeloitCorporationHyderabadNov’ 20toMay22:

ApplicationEngineer,Engineering&Tech.

ThreePhaseandsinglephasemotordesignbasedonthecustomerrequirementsforFanapplications,consideringmotor stackheight,capacitorsize,motorC-maxdimension,openandcloseend-shiedconstruction.FHPmotorsRangesupto5 HP

ExecutingElectricalmotordesignsfordifferentapplicationforFan,Blowers,AirHandlers,Fancoil,Condensingunit

Developandusedynamicsystemsimulationtools(MDT,GEMCM,SPEED)to:Accuratelymodelmotorperformance DevelopthemotorcontrolstomeetthetargetperformanceOptimizethe designtomeetproductspecificrequirements,e. g. lowestcost/smallestandmostefficientsolution

Test&validatenewmotor designsWorkwithothertestinglab, productionplanttoensurethattheproductperformance, reliabilityandcostexpectationsaremet,allwithintheplannedtimelineoftheproject

Strongtroubleshootingskillsinmotorapplication

DesigningmotorsasperULrequirements tomeetmotordesigns constraints.e.g.Currentandfluxdensitiestoselect appropriateoverloadsselection.E.g.7AMoverloads

Technicalsupporttoplantandprovided inputsonmotorbuild,test,material ontheirqueries

Reviewofmotortestingdataandapproveapplicationengineerreviewrequeststoplant

Coordinationwithplants andworkedwith qualityteamandengineeringtoapproveAPQP-PPAPrequests,PPAP processdocumentationreviewandengineeringapplicationwork

QualificationofNewmaterialwithsuppliere.g. Steel.Workedfortechnicaldatacomparisonfortheelectrical,mechanical propertiesofmaterial anddonethe statisticalanalysisusingMinitabanalysistoprovestatisticallymaterialissame

Executednewmaterialqualificationprojects.SAIL20steelqualifiedwithEurosteelsupplierCanada

Workedon productionreleaserequestsfromcustomerconvertintonewmodelrelease.Creationofnewmotordesigns applicationworkflowusingDDM

HavingBasiclevelofknowledgeonElectromagneticAnalysiswithRmxprtAnsysMaxwell2D

WorkedwithFEAEngineerwithVarious ElectromagneticprojectasTeammember

WorkingonAnsysMaxwelltooltolearnwithexamplesforinductionandECMmotorsapplication

Set-upamodelgeometryusing RmxprtandMaxwell andAnalyzethemotorperformanceparametersfordifferent materiallikesteel,magnets,wires.

Developmentofstator,rotor,windingwithexistinglamdrawingsandthenapplyingmaterial,currentandmotiontothe model

EmersonInnovationCenterPuneFeb’ 13toJun’ 20:

SeniorEngineer-DesignandTestingLab-R&D

Worked on fixed speed application induction motor design simulation for Emerson hermetic motor compressor applications.Rangesupto10HPincludingFramesizes48,53,63,71 forScrollcompressorapplication

Lab in-chargeandhandlingof 3 testing laboratory.Motor testingdynamometer. (up to 30hp), Motor manufacturing line (upto15hp),Motorreliabilitylab.

Having goodexperience in motortesting for inductionmotorup to 30 HP, BPMmotors also for scroll compressor testing

Motor design experience in single and three phase motors for fix speed application handled compressor motor projectsforvariousHVACapplication

Responsibleforqualityassuranceof prototypemotorsasperEmersonstandard,testproceduresandSEIM

Closelyworkedwithcustomerstofetchfailuredata analysisandWarrantyanalysis.

Havinggoodexperienceinqualitycertificationauditsformotortestinglaboratories

Performed PFMEA,DFMEA, Failure analysis, Design review for various motor projects, value stream mapping for variousmotor samplesbuildprograms

Responsibleforqualityassuranceof prototypemotorsasperEmersonstandard, aswellas ISO, IEC, UL standard andImplementedpoke-yoke,Kaizensystemtoreduceissueswhilebuildingandtestingofmotors.

Workedoncompressorperformancetesting likeMaxload testing,ULmaximumcontinuouscurrenttesting,ULLR Test,DLRtestingandPilottestingofcompressor

Motor Reliability testing & Failure analysis of BlockedRelay, Locked rotorcompressors, flooded start. Analyze the impactonmotorandothersafetydevices.

Workedonfieldfailuresanalysisforhermeticmotorsandcompressorspartstoprovidecompletereliabilitysolutions toresolvefaultsto analyzemotorandcompressorsparts,testsystems,test resultsandenvironmentalcondition

Complete competitor analysis for Motors, which includes but not limited to price trend analysis, material analysis, designanalysis&operationanalysisforvariousproductoffering

KirloskarBrothersLimitedKarad-Satara(KMPL)Jul’ 12toJan’ 13with Engineer– DesignandDevelopment

I was working in KPML as Design and development engineer in R &D section. Handled cost reduction project of variousmodel, making changes in design and developed new motor as per IS: 325 withmatching performance with is standardsalsois12615formotorefficiency,IS429testingofinductionmotorupto150hp

Having good knowledgeof Industrialmotorsmanufacturing line fromdesigndevelopmenttomanufacturingend also experienceonmotorperformance testingandqualitycheckingof incomingmaterial to ensure quality assurance of motorproducts.Havinggoodknowledgetodevelopvendorsandcommunicationwithcustomercounterparts PragatiElectricalsPrivateLimited,MumbaiJun’ 11toJun’ 12with LTTransformerasTraineeEngineer– Quality

Worked inQAdepartmentresponsiblefortestingofLTcurrentandVoltageTransformers.During trainingperiodof first six months gone through each engineering departments. Worked in Design, production and incoming inspection, suppliermanagementdepartmentforgettingknowledgeandindustrialexperience. Trainings

EmersonClimateTechnology,SuzhouChinaandReyongThailand:Motor plantvisitandLearningofMotorDesign, variousManufacturingprocess forInductionandBPMmotor. (March2013 Duration1month)

DesignOfHVAC AndTestSystem3DaysTrainingSession.EmersonLearningandDevelopmentCenter-Pune

BPMandPMSMConstruction AndBasicDesign trainings3Days.EmersonLearningandDevelopmentCenter Ihereby,declarethatallinformationgiveninmyprofileistothebestofmyknowledgeandbelief,trueandcorrect.Place:Pune,India

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