Production Supervisor - Lean Manufacturing & TPM Expert

VIKASH KUMAR

Hosur, Tamil Nadu n ****************@*****.*** % 906******* LinkedIn:

linkedin.com/in/vikash-kumar-113921257

Career Objective

To obtain a challenging position as a Production Supervisor in a reputed manufacturing organization where I can utilize my expertise in production planning, lean manufacturing, and team leadership to drive efficiency, quality, and continuous improvement.

Professional Profile Summary

Dynamic and result-oriented production professional with 3.6 years of experience in the automotive manufacturing sector. Skilled in Lean Manufacturing, TPM, OEE improvement, manpower handling, and continuous process enhancement. Currently working with Gabriel India Limited, Hosur, leading daily production operations in the Shock Absorber Division. Proven ability to improve productivity, reduce rejections, and maintain a safe, efficient, and quality-focused shop floor.

Highlights of Expertise

1 3.6 Years of Automotive Manufacturing Experience 2 Production Planning & Process Optimization

3 5S, Kaizen, Poka-Yoke, Lean Implementation

4 TPM, OEE, 7 QC Tools, Quality Improvement

5 Team Leadership & Operator Training

6 Awarded for Productivity & Safety Excellence

Professional Experience

Junior Engineer – Production (Shock Absorber Division) Gabriel India Limited, Hosur May 2022 – Present

1 Oversee daily production operations and manpower management based on skill mapping. 2 Apply Lean Manufacturing principles (5S, Kaizen, Poka-Yoke) to improve process efficiency. 3 Plan and monitor production schedules ensuring on-time delivery and zero line stoppages. 4 Conduct root cause analysis of defects using 7 QC Tools, achieving a 12% reduction in rejections. 5 Trained 20+ operators on TPM, OEE, and standardized work methods. 6 Enhanced overall productivity by 15% through setup optimization and line balancing. 7 Maintain zero-accident and zero-breakdown culture through proactive planning. Key Achievements

1 Improved productivity by 15% through setup and process optimization. 2 Reduced changeover time and rework using standardized tools and fixtures. 3 Improved machining cycle time through process sequencing. 4 Recognized as 'Safety Champion' and 'Best Production Performer'. 5 Received multiple 'Well Done' cards for efficiency and teamwork. Trainings & Certifications

1 Lean Manufacturing Tools: 5S, VSM, Kaizen, SMED, KPIs, Andon 2 Quality Tools: 7 QC Tools, FMEA, SPC, MSA, APQP, PPAP 3 Leadership Programs: Leadership Development, Creative Skill Training (CST), Advanced Skill Training for Engineers (ASTER)

Educational Qualification

Diploma in Mechanical Engineering – BIT Mesra, Ranchi (2019 – 2022) – 74.5% Key Subjects: Manufacturing Processes, Production Technology, Industrial Engineering, Quality Control. Class 10th – JAC Board (2019) – 83.8%

Technical & Soft Skills

1 Production Planning and Control

2 Lean Manufacturing (5S, Kaizen, TPM, OEE)

3 Quality Tools (7 QC, SPC, FMEA)

4 MS Excel, Word, PowerPoint

5 Team Leadership, Communication, and Time Management Personal Details

1 Date of Birth: 01/03/2002

2 Permanent Address: Ranchi, Jharkhand

3 Languages Known: English, Hindi

Declaration

I hereby declare that the information provided above is true to the best of my knowledge and belief. Vikash Kumar

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