Electrical Projects & Maintenance Leader (10+ yrs)

Rakesh Kumar Vishwakarma Address-A-*** Shree Prastha CHS Owla Ghodbunder Road

Passport No-P2214497 Dist. Thane (MH), PIN-400615

B. Tech Electrical Engineering (Pursuing) Contact No 099******** Diploma In Electrical Engineering

https://www.linkedin.com/in/rakesh-vishwakarma-83a46254 *****-******.*************@*****.*** Objectives

Willing to work and explore my ideas and talents towards the growth of the organization I will join. Willing to work as a key member in challenging and creative environment with committed and dedicated people. Functional Area

• Operation and Maintenance of Electrical and Instruments Equipment’s.

• SEP Plant, Oil Refineries, Power plant etc. (Operation and Maintenance)

• Utility.

• Project Management.

• Production.

Cost Optimization

• Saved 5 % in operational cost of plant through energy optimization.

• Reduced Operation Cost of electrical department by 10 % through men power optimization. Professional Experience- 14 year’s Approximately (Power Plant, SEP Plant, Oil Refineries Automobiles industries & Home appliances) Extech Process Engineering LLP Thane Maharashtra

Dy. Manager Projects (Projects & Installation) – From Aug2018 to Till Date. Projects

• 500 TPD Extraction plant & 100 TPD oil refinery Project has been completed in Maharashtra. (Sonai Eatables)

• 75 TPD Chickpea Extraction project has been completed in Kerala (Synthite industries P ltd.)

• 600 TPD Extraction plant & 200 TPD oil refinery Project has been completed at TGI Group Nigeria Africa.

• 75 TPD new oil mill project has been completed in Karnataka. (Namratha oil refinery Tiptur)

• 400 TPD new Extraction plant has been completed in Latur Maharashtra (Vijay soya agro Latur) Summary of Skills

• About 10years of experience as an instrumentation and control engineer in Erection, Installation, Pre- commissioning, maintenance, commissioning and development co-ordination of instruments and control systems in Solvent extraction plants, Oil Refineries, Power Plant, Water Treatment Plant, Acid oils projects.

• Handling the procurement of material in time with correct speciation and codes. Conducting necessary tests and inspections for securing test certificates.

• Efficiently handled the installation and commissioning of Electrical and Instrumentation for all mentioned projects.

• Knowledge of Configuring and faults diagnosis of DCS, PLC, SCADA, RTU, Profibus Communication, Analyzers and Control Loops.

• Installation, calibration and loop checking of the field instruments (Emerson Rosemount, ABB, Endress & Hauser, Bently Nevada, Honeywell, Yokogawa, Vega, Polysonics, ).

• Maintenance and calibration of the control valves and process instruments.

• Experienced in flowmeters configuring (electromagnetic, orifice plate, ultrasonic, turbine, variable area)

• Designing, Implementing and Commissioning of new control loops as per site requirements.

• Review of control philosophy, P&I diagrams, cause &effect diagrams, instruments list, flow chart

• Familiar with engineering standards ISA, IEEE, ASTM, NAMUR, ASMI, ANSI, NEMA, IEC.

• Knowledge of Preparing master data sheet for PM schedule; ensuring safe and efficient performing of CM.

• Technical Support for the instrumentation team.

• Experienced in the field instruments and control systems procurement activities.

• Spares balance investigation and inventory control for all instruments’ spare parts.

• Excellent communication interpersonal skills.

Pre commissioning Activities

• Anchoring on-site erection & commissioning activities and ensuring completion of project within the time & cost parameters and effective resource utilization to maximize the output.

• Provide safety analysis and proper equipment isolation procedure.

• Calibration and testing of instruments prior to installation.

• Visual inspection for complete and correct installation.

• Cleaning, flushing, pressure and leak testing of pneumatic, hydraulic tubing, performance evaluation and functional tests.

• Adjustment of control, alarm and shutdown settings.

• Function testing of control systems and field instruments. Commissioning Activities and Start up Activities

• Manage smooth commissioning of the project by Coordinating between the company and the Contractor.

• Supervise and approve commissioning plans in accordance with project guidelines.

• Review designs and supervise onsite commissioning activities.

• Prepare and maintain commission records of site observations, testing processes and checklists.

• Monitor installation, submittals and usage of engineering tools adhering to project and commissioning guidelines.

• Evaluate contractual commissioning statistics and instruction guidelines in accordance with the needs of the project.

• Compile commission report data for summarizing.

• Schedule and supervise operational reviews in association with functional staff.

• Create an empowering and inspiring work culture with the commissioning team.

• Processed a range of documentation and entered information into databases.

• Trained, coached, and supervised new staff members.

• Pitched ideas on how to improve performance and efficiency.

• Helped management to identify workflow issues and find solutions.

• Supervised and delegated tasks to a team of peoples. Gajanan Groups Limited. Amravati Maharashtra

Asst. Manager Electrical & Instrumentation - From Nov2016 to July2018 Working Area

• 1000 TPD solvent extraction plant.

• 200 MT Soya & 200 MT Cotton Refineries.

• Packing Section, Water treatment plant, Captive power plant, Process boilers, Packaging Section and DOC. Responsibility

• Responsible for Electrical Operation & Maintenance of 1000 TPD Soya Extraction Process Plant, 200 TPD Soya Refinery & 200 TPD cotton Refinery and Captive Power Plant 2 MW.

• Maintain the Daily, Monthly & Annual Electrical reports. Electrical Records.

• Settings of various relays, fault calculation.

• Synchronization with Power grid.

• Programming, trouble shooting of various make VFD’s.

• Knowledge of different type of electrical meters.

• 2000 KVA, 2500 KVA transformer Basic maintenance, Transformer oil BDV test.

• Circuit Breaker operation & maintenance.

Maintenance, Troubleshooting & Programming

• Siemens DR-24 three element Boiler drum controller.

• Forbes Marshall PID Controller for Pressure, Level and Temperature controller.

• I-Them PID controller.

• ABB Commander 250 PID controller.

• Operation of all field instrument like DP transmitter, Pressure transmitter, control valves, I/P, damper with valve positioner, boiler Drum level Indicator, its significance with boiler operation.

• Troubleshooting of field instruments like DP transmitter, Pressure transmitter, control valves, I/P, valve positioner.

• PLC panel and field side troubleshooting of ash handling system.

• Programming of Logics and interlocking of complete CPP. Coronation finvest Pvt. Ltd, village wadoda Nagpur (MH) Electrical & Instrumentation Engineer - From Oct2015-Oct2016 Responsibility

• Maintain the Daily, Monthly & Annual Electrical reports. Electrical Records.

• Responsible for Electrical Operation & Maintenance of 500 TPD Soya Extraction Process Plant, 100 TPD Soya Refinery and 6 TPH boilers.

• Settings of various relays, fault calculation.

• Programming, trouble shooting of various make VFD’s.

• 1000 KVA, 750 KVA transformer maintenance Transformer oil BDV test. Bhaskar Foods Pvt Ltd. Amravati Maharashtra

Electrical & Instrumentation Engineer - From Nov2013-Oct2015 Responsibility

• Responsible for Electrical Operation & Maintenance of Captive Power Plant 2000 KW, 1000 TPD Soya Extraction Process Plant & 200 TPD Soya Refinery.

• Maintain the Daily, Monthly & Annual Electrical reports. Electrical Records.

• Settings of various relays, fault calculation.

• Programming, trouble shooting of various make VFD’s.

• Knowledge of different type of electrical meters.

• 2000 KVA, 2500 KVA transformer Basic maintenance, Transformer oil BDV test.

• Circuit Breaker operation & maintenance.

Videocon industries Ltd. Chitegaon, Aurangabad, (MH) E-1 Electrical Engineer, Maintenance - From Feb2013-Nov2013 Responsibility

• Experience in troubleshooting PLC Control of Siemens S5, Siemens S7 300, Allen Bradley and Messung.

• Troubleshooting in contactor/relay logic circuit.

• Working on machine like Block Honing, Piston Henning, Crankshaft Grinding, Washing Machine, Block & Piston Auto Drilling, Rough Grinding, Conveyor Line.

• Implementation of P.M. schedule for the plant machines.

• Man power control and work location in the shift.

• Spare part planning.

• Machine Breakdown work clearing it in quicker time to improve the machine Availability for production.

• Training the technicians to update their knowledge and to improve their competency.

• To maintain good interpersonal skills, proper coordination & communication with the user department.

• Preservation of electrical drawings & backups.

• Implementation of necessary modification in the machine control for better adaptability.

• Monitoring and review of machine performance.

Mahindra & Mahindra Ltd. Nagpur, (MH)

Diploma Engineer Trainee (Maintenance) - From June2010-Feb2013 Responsibility

• Electrical equipment’s: Fault diagnosis, trouble shooting, logic design, and logic development of all electrical equipment.

• PLC Based Machine: Cleaning Machine (SPM) & HP, PLC troubleshooting, Logic Development, Finding Faults using PLC.

• Poka yokes: Maintenance & Implement of poka yokes.

• Automation & Project: Design, develop & Implementation of Pneumatic & hydraulic Circuit & PLC to reduce manual operation.

• All Poka-yoke (64 Nos.) introduce in M-star plant.

• Atlas Copco, Elgi compressor maintenance.

• Knowledge of Pressure switches, Proximity sensors, level Transmitters, Pressure Transmitters, solenoid valves, & all types valves.

• (HP installation, cleaning machine, Conveyor, chiller unit, oil filtration unit)

• Involvement in installation of M-star plant

• Development of cleaning machine conventional Electrical logic in to PLC logic.

• Development of RLC logic of C-SLATE CONVEYOR in to PLC logic.

• Maintenance of 1100 KVA transformers.

• Maintenance of 750 KVA Generators.

Improvements

• Poka yoke developed to reduce Customer line rejection

• All HP RLC logic converted to PLC (Genie NX)

Academic Education

• July – 2023 B. Tech Electrical Engineering (Pursuing)

• Oct – 2018 Diploma in Industrial Safety from NILEM Chennai TN

• Year–2009 Diploma in Electrical Engineering from (RGPV) From GOVT. POLLY college Shahdol (M.P.) with 67%.

• Year –2004 SSC in with 55% from MP board Bhopal. Computer Knowledge

• Microsoft Office: Excel, Word, and PowerPoint. MS Project

• AutoCAD, MS Project

Hobbies

• Chess,

• Listening Song

• Playing cricket

Other Experience

• 15 Days vocational trainings in 120 MW Thermal Power Station.

• 6-month induction training in 210 MW Thermal Power Plant at Amarkantak. Key Strength

• Ability to work in a strenuous environment.

• Believe in team work & hard work.

Declaration

I hereby declare that all the information furnished above is true best of my knowledge and belief. Date : 12-04-2024

Place : Thane, Mumbai Rakesh Kumar Vishwakarma

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