Product Development Internal Auditor

YOGESH SHIMPI

E-mail: *************@**********.***

*********@*****.***

Mobile No: 909-***-****

Address: Odhavdham Sanctity society M1-107, Bhilad-sarigam Road. Sari gam, Tal-Umbergaon, Dist. - Valsad, Gujarat -396155 Seeking assignments in Production, Planning, Quality, Manufacturing, New product Development, TPM Activity with a Growth oriented organization of repute.

PROFILE

• A result oriented professional with 23 years of Production, Planning, Quality, and New Product Development & Manufacturing Operation.

• Presently working with APAR INDUSTRIES LTD since May 2023.

• Expertise in implementing cost saving measures to achieve substantial reduction in terms of Man days, Production cost, Raw materials...

• Hand on exp. on SAP Module, .

• Working with Sale team & Ensure Production, Quality & Delivery as per customer requirement.

• Expertise in the TPM Programmed, Chairmen of KK Pillar in previous organization.

• Internal Auditor of ISO 9001:2015, ISO 14001(EMS), TS 16949 & BS 18001(OHSAS)

• Quality Management system & meet customer requirement

• Overall Manufacturing activity in Plant level

• Process improvement and reduction in losses and cost by using TPS, KAIZEN, TPM, POKAYOKE

Tools.

• Allocate resources and utilized assets to produce optimal results.

• Coordinate with other departments & key stakeholders to align operational goals. AREAS OF EXPOSURE & EXPERTISE

1. PRODUCTION

• Overseeing production related tasks including planning, control and trouble shooting.

• Setting up production targets and achieve the same within time and cost parameters.

• Optimizing man & machine utilization to achieve preset production targets.

• Effective resource planning for optimizing man & machine utilization, reducing wastes for enhancing Productivity and Profitability.

• Improve productivity through Continual Improvements Kaizen’s reduces losses and cost.

• Responsible for assembly processes and process parameter, tooling and fixtures 2. PLANNING & DEVELOPMENT

• Conduct daily production meeting (DWM), scheduling the production as per Customer Requirements,

• Review of store & material department for Planning

• Effectively utilizations Manpower.

• Planning and up keeping Inventory & control,

• Introduction of new highly productive tooling.

• New product development

• Project on small group activities like Quality, Productivity, Cost, Delivery, Safety Moral & TPM etc.

3. PROCESS CONTROL

• Process study

• Study of VA and NVA to reduce NVA

• Preparing process control charts along with PQCS Lead Time Reduction.

• Awareness about of Kanban Control Cycle.

• Process Analysis, Control Instrumentation & related services to monitor record & optimize processes.

• Introduction of Visual Controls to simplify the process

• Implementing of 5S and 4M

4. QUALITY

• Ensuring compliance to quality guidelines viz ISO/ TS 16949:2009, OHSAS 18001:2007 & EMS 14001 Implement & maintaining all the relevant documents.

• Implementing Lean Manufacturing practices like Kaizen, TPM for achieving Operational Efficiency, Enhanced Productivity & World Class Quality

• Managing Quality control initiative, Compliance concerns, Audit & Operational process as per customer requirements.

• Monitoring daily rejection (Red Bin)

• Monitoring Process audit, Layout inspection audit & Inspection Improvement.

• Root cause analysis with help of Problem-solving technique like, 7 QC TOOL, 8D of Quality Management system, PM analysis & take action against rejection & Customer Complaints.

CAREER HIGHLIGHTS

Since May 2023…. APAR INDUSTRISE LTD. Designation- AGM – Operation & Production

● PRESENT EMPLOYER : - APAR Industries Ltd, Khatalwada. Exp-(2.5 Years)

● LINE OF BUSINESS : - APAR Industries Ltd is a Largest Manufacturers of Specialty and renewable cable & also largest manufacturers of aluminum & alloy conductor. Other thriving business vertical include industrial & automotive lubricants, telecom solution & Polymers.

• Ensure the smooth functioning of day-to-day operations & companies done as per customer requirement.

• Track Key performance Indicators, analyze data & take improvement to enhance efficiency & Productivity.

• Internal Auditor of ISO 14001, TS 16949, ISO 18001

• Develop & Implement Operational strategies to align overall business goals & company objectives.

• Ensure all operations adhere to company Policies, Quality Standards as per requirement.

• Ensure overall target with teamwork set measurable & time bound goals with help of sales team to achieve target and boost overall sales performance .

• Drive of Process optimization & innovation to enhance efficiency.

• Successfully implemented the authorized Assembly line & New Model Implemented on same assembly set up.

• Manage, Mentor and motivate team to achieve high performance through Various Improvement Projects.

Nov 2005 to May 2023…. MINDA INDUSTRISE LTD. Designation- Manager – Manufacturing

● PREVIOUS EMPLOYER : - MINDA IND LTD.CHAKAN,PUNE Exp-(17.5 Years)

● LINE OF BUSINESS : - Manufacturers of Automotive Switch two & three wheeler vehicle’s(Export & Domestics) like( Pulser, Discover) for customer Bajaj Auto Ltd Chakan, CT 100,Boxer for Bajaj Auto Ltd Waluj, Electronics switch, sensor, Control units for Mahindra & Mahindra, Ashok Leyland & Tata Motors. And Manufacturing facility of Assembly,Molding. Power coating & Press shop.

• Working on the final Budget preparation

• Expertise in the TPM programmer, presently Chairmen of KK Pillar

• Internal Auditor of ISO 14001, TS 16949, ISO 18001

• Study the existing process and to find out new concepts for Improvement in Process.

• Production planning as per Customer Requirement.

• Monitoring of Production Process Parameter.

• Define processes (Quality operating system) required for building engineer.

• Successfully implemented the authorized Assembly line & New Model Implemented on same assembly set up.

• Leader & Faciliatory of CFT (Cross function team), Quality circle, TPM circle TPS & Various Improvement Projects.

• Identifying & carrying out process Improvement for improving Quality & Productivity

. Layout review to provide, Single Piece Flow to minimize material movement .

• Manufacturing of Handle Bar Assembly as per customer requirement as well as development of New handle bar to minimize process time and make it suitable for operator.

• Familiar with Process layout, Process Plan, PQCS.

• Prepare manufacturing layouts, control plans.

• Maintain all Dimensional Requirement of output component.

• Spare parts division (SPD, SML) Completion as per customer requirement

• Also involves in daily complains of customer and involves in trouble shooting of Components.

• Ensure team spirit, sharing of achievements to boost morale of team.

• Effective resource planning for Optimizing Man & Machine Utilization reducing wastes for enhancing productivity and profitability.

June 2002 to Nov 2005 Kobian ECS India Pvt. Ltd. Quality In charge

● PREVIOUS EMPLOYER : - Kobian ECS India Pvt. Ltd. Silvassa Exp-(3.5 Years)

● LINE OF BUSINESS : - Company is a joint venture of kobian Singapore & ECS Taiwan to joint of computer mother board field and engaged in manufacturing of computer motherboard branded as a “MERCURY” the leader in M/B & entire range of Peripherals

• Check the Assembly process & handling IQC, IPQC, OQC

• Review of complete product as per Quality standard

• To ensure that all the incoming material is as per company specifications.

• Regular interaction with customer support department to improve the quality of final product.

• To arrange all the key resource to achieve maximum productivity

• Organize product quality audit for ensuring that product meets the specified requirements

• To organize product quality audit for ensuring that product meets be as per specified requirements.

• To ensure that all the Outgoing material must be as per customer order indent.

• To collect, compile and analyze quality data from quality control section, production section, field, and initiating corrective &preventive action, where required.

• Implantation of ISO 9002 Quality system in all stages including purchase at HO.

● PREVIOUS EMPLOYER : - Jhaveri Flexi Laminated Pvt. Ltd Exp-

(0.9 Year)

● LINE OF BUSINESS : This company is manufacturer in printing of polyethene, plastic & paper in rototagative printing machines

Planning, Scheduling, Electronics Maintenance system for process related machines Supervisor & Maintenance of ten color rototagative printing machines Handling Programmable logic controller (PLC) discrete & analog. Production planning & maintenance of AC-DC Motor, AC-DC Drive. ACADEMIC CREDENTIALS

2001 B.E. (Elec. & TC Engineering) North Maharashtra University 1998 Diploma (Indu. Electronics) MSBTE BOARD

IT SKILLS

Sep 2001 to June 2002 Jhaveri Flexi Laminated Pvt.Ltd Asst. Supervisor MS OFFICE, C, C++,MS-CIT,PLC,SCADA Software

SAP PP Module, EMS SYSTEM (Enterprise management system), ERP System PERSONAL DETAILS

• DATE OF BIRTH :- 24 JUNE 1978

• SEX :- MALE

• MARITAL STATUS :- MARRIED

• NATIONALITY :- INDIAN

• LANGUAGE KNOWN :- ENGLISH,HINDI,MARATHI,GUJARATI Strength:- 1) Determined & Optimistic Attitude

2) Handle Critical Situation

3) Effective Communication Skills

4) Deep analysis.

I solemnly declare that the above information is correct and complete to the best of my knowledge and nothing has been concealed or distorted.

DATE :-

PLACE :- (YOGESH SHIMPI)

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