Quality Engineer Assurance
Resume:
CURRICULUM VITAE
Sagar Ashok Savaratkar
Email: ***************@*****.**
PROFILE SUMMARY:
Quality Engineer having 13 years of progressive experience in Quality Assurance, Incoming Quality, Customer & Process Quality, Standard Room in Auto component Mfg. Industry. Work Profile: Incoming Quality, Supplier Quality & Standard Room, Manufacturing Quality, Customer Quality .
Total Experience: 13 Years
Product line: Sheet metal, Rubber, Plastic Molding, Machining & Fabrication Industry,
(Automotive Components), Sheet metal.
KNOWLEDGE & SKILLS:
Quality Tools: MSA, SPC, PPAP, APQP, CAPA,7QC Tools, 8D, Root cause Analysis, corrective action, action plan, GD & T, Process Audit, Product Audit.
Software: SAP, MS Excel, MS Power point,
CMM Software: AC-DMIS, PC-DMIS, CALYPSO, CAMIO.
ACADEMICS, TRAININGS AND CERTIFICATIONS:
2019 – CMM offline, online program training Zurabi metrology.
2019 – Training of GD & T CAD SAGA, Pune.
2018 – Training of 7 QC & Problem-solving Tools-TUV India.
2018 – Training of MSA, SPC- Rise consultancy, Pune
2011 – B.E. Mechanical (71.53%), Pune University.
2008 – Diploma in Mechanical (71.77%), MSBTE.
APPRECIATIONS & AWARDS:
March 2019 Southco India: Spot Award.
Nov 2019 Southco India: JDI of the Month.
March 2021 Southco India: Best Quality Team within southco facility. IMPROVEMENT PROJECT:
Soft & Hard error reduction in customer complaint.
In-house rejection reduction in injection molding.
COPQ Reduction.
Reduction in yearly PPM target.
Process rejection reduced 1.5 % to 0.2 % in manufacturing assembly.
DOL of incoming parts as per target.
FPA, In-Process Inspection report added in SAP. (Jan.2021to Dec.2022) PROFESSIONAL EXPERIENCE
4. Inteva Products India Pvt. Ltd. Pune: Assistant Manager Quality April 2014 to April 2016: 2 years.
April 2024 to till date
Working Profile: In-process Quality Lab,
Handle team of 8 people in test & CMM lab.
Responsible for external testing of latches & window regulator at external agency like ARAI, Auto- Cluster.
PR, PO process activity for external lab testing, new gauges & instrument for all Plant at APQP phase.
New Gauges & Fixture concept finalisation with supplier.
Responsible for First Piece Approvals of parts at In-process & assembly parts of Motor, window regulator & latch assembly line
Training all test lab engineer for Lab inspection & testing activity.
Support new production line Parameter set up at EOL station with the help of lab testing.
Support customer analysis activity to CQA team.
Testing Activity: Handle all testing activity & resources for Latch, Window regulator & Window regulator motor at Lab.
Calibration Activity: Maintain gauges and instrument calibration record as per plan with test lab engineer.
MSA & SPC Study: Maintain MSA of gauges & SPC study of critical dimension as per plan with test lab engineer.
Layout Inspection: Layout inspection of child component & assembled product as per plan with CMM lab engineer.
3. Southco India Automotive Pvt. Ltd. Pune: Quality Supervisor February 2018 to March 2024: 6.1 year’s
Working Profile: Customer Quality, Process Quality.
Customer & Warranty Complaint Handling: Understand & analyses customer raised concern, initiate containment action within 48 hours & carryout root cause analysis with robust action plan with 8D, CAPA tools at Supplier & Southco end.
Customer Audit: Leading & handling customer audit like Tata Motors, IAC, JCB, and TACO. Etc.
Updating 8D & supporting documents over Customer portals for timely closure. Emergency Response Action to Customer Complaint and ensure Quick Response followed for Complaint handling.
Interim Containment Action Plan for Customer complaint and effective communication in Plant.
(Q-Alert)
Follow up for action plan implementation in plant and Effectiveness verification of action taken.
Preparation of Root cause, Corrective Action with CFT by 8D, 7QC etc., (Quick Response process)
PPAP Document Preparation as per customer format and updating Standard Operating Procedures & WI.
New Product Development: Initiate complete technical review for NPD parts. Discussion with the customers to approve & sign-off & fitment trial of the same at customer end. Follow-up with customer for PPAP sign-off.
Monitoring KPI data: Customer & Affiliate Supplier tracker, Sorting & rework cost data, Debit cost data & present it to Management team.
Process Quality Activity: In-process Rejection Analysis with action plan preparation with CFT using 7 QC Tools, 8D.
Conducting product & process audits as per plan. Implementation and Monitoring of SPC & MSA, Process Validation & Calibration activities.
Periodical update of PFD, PFMEA, Control Plan, process guidelines & SOP with CFT
Adherence of layout inspection as per plan.
Responsible for maintaining Product quality and Process rejection within target.
Raw material testing as per standard given by customer.
Ensure all instruments related to manufacturing/testing are calibrated as per plan and their up gradation and identification.
2. Robert Bosch Automotive steering Pvt. Ltd. Pune: Sr. Quality Engineer. May 2016 to February 2018: 1.9 year’s
Working Profile: Incoming & Supplier Quality.
Inspection Activity: Inspection of incoming components such as Plastic injection moulding parts, Rubber parts, and sheet metal pressed components, Alluminium Machined parts, using various instrument like CMM, Counter tracer, profile projector, roughness tester.
Quality Documentation: Preparation & approval of QAP for Set parts to validate product to meet Customer Requirement at Incoming stage.
Supplier Activity: Supplier ISIR approval by cross verification at Bosch end, Monitor Supplier 8D, monthly supplier PPM to achieve yearly set targets. Prepare the supplier quality MRM
(management review meeting) data month wise. Take immediate containment action for supplier part. Validate corrective & preventive action with the supplier.
Standard Room Activity: Monitor all standard room activity, like guide to all quality inspector for inspection activity.
Third Party Inspection: Responsible for monitoring & conducting third party inspection activity for child part quality issue of supplier part. Raise quality notification for debit note in SAP. 1. Takshi Auto Components Pvt.Ltd. Pune: Jr. Quality Engineer- March 2012 to March 2014: 2 years’
Working Profile: Incoming & Process Quality.
Measuring Equipment: All conventional and special measurement equipment including CMM, trimos, Height gauge, Micrometer.
Rejection Monitoring & Analysis: To monitor the Receiving, In-process & Final Inspection and take corrective actions to minimize the Rejection/hold and maintain the records of the same at every stage.
Inspection Activities: Responsible for First /Last Piece Approvals & Running Inspection of parts at In-process of Fabrication & machined parts. Weld penetration and Visual inspection of development job.
Product Testing: To carry out various part testing like Weld penetration testing.
Calibration Activity: Maintain gauges and instrument calibration record.
Incoming Quality: Checking inward material as per raw material quality plan (RMQP) specification.
Personal Details:
Name : Sagar Ashok Savaratkar.
Date of Birth : 05-01-1987.
Permanent address : A /P-Talashi, Tal - Radhanagari, Dist. – Kolhapur416208, Gender : Male
Marital Status : Married
Languages Known : English, Hindi, and Marathi
I hereby declare that the above particulars are true to the best of my knowledge and belief. Place: (Savaratkar Sagar Ashok)
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