Maintenance Engineer
Resume:
TUSHAR WANDHEKAR
Mobile No - 913******* Email – *****************@*****.***
Career Objective
Seeking a challenging position in an organization where I can learn & use my skills in the best possible way for achieving the company’s goals.
Professional Synopsis
5+ years experience of Maintenance department
Possess good knowledge of Preventive & Predictive maintenance of Mechanical & Servo Press, Hydraulic Press, Mechanical Press Machines, Main Line Assembly.
Conducting motor inspections, testing, and replacement as needed.
Troubleshoot of servo press, mechanical press & hydraulic press, SPMAssembly Line,CNC, VMC machines, Compressor, Cooling Tower, Furnace,Endo gas & Blower.
Mechanical SPM machines like Line assembly.
Knowledge of basic PLC & automation.
Knowledge of press Pick and place spm robot.
Knowledge of Lean Principles, i.e. TPM, 5S, KAIZEN, GEMBA, SIX BIG LOSSES, etc.
Knowledge of problem solving tool i.e. 8D Methodology, 7 QC tools, why why analysis, root cause analysis, PDCA cycle, DMAIC.
Knowledge of IATF 16949, ISO 14001 (EMS+OHSAS)
Work Experience
LGB ( L G Balakrishnan Bros & Ltd ) Jalna Maharashtra Working as an “ Engineer” (From Apr 2024)
LGB is an IATF Certified company, founded in 1937 as a Transport Operator. LGB has become the first Indian Company to supply Timing Chains to 4 Wh. OEMs in India and is the largest exporter to the U.S. Today, LGB is the No. 1 OEM supplier of Drive Chains with 70% market share, around 50% in the Replacement market.LGB acquired Fine Blanking technology in Mid’80s for manufacturing Chain plates. It further extend edits fine blanking division as a separate manufacturing during the late‘90s, to carry high OEM demands for Fine Blanked components (Chain Sprockets). Today, LGB is a leading Fine Blanking Manufacturer having about 25 Fine Blanking Presses in operation. Major customers of Honda,Bajaj Auto, Hero, Yamaha, KTM, Etc Supervision and attending all maintenance of Hydraulic presses (ISGEC, SEYI, HESS) & Mechanical presses and CNC VMC (MIVEN, BFW)SQF Furnace,Endogas Generator.
Handling Mechanical press machine maintenance from 40T to 1200T & Hydraulic Servo press machines from 20T to 500T capacity.
Preventive’, Troubleshooting & Breakdown Maintenance Of Fine Blanking & Breakdown Maintenance Of Fine Blanking.
Solving problems related to hydraulics for different machines like Press machine, lubrication systems, and SPM machines.
Paint shop centrifugal pump & blower maintenance.
SAP work such as Purchase requisitions, Entries of Breakdown records, Material Reservation, Goods / Material Movements and Material Stock checking etc.
Knowledge of ISO/TS 16949, ISO 14001 EMS OHSAS related documents and MTTR, MTBF, KPI % Breakdowns, 5S & KAIZEN.
Maintaining of spares and manage spare parts for press machines and other machines and maintain machine History cards making indents for new material etc.
Documents as Weekly, Monthly reviews of Breakdowns & corrective actions to be taken.
Meeting with Supplier and Vendors and Purchase follow up, also with AMC vendors.
To impart training to all subordinates related to Safety, Health and Maintenance practices and tools & Worked for new machine Installation, Erection and commissioning.
Handling & maintenance of band saw machine, oil filtration units, quality testing machines, welding testing machines, ABUS crane 10T & 5T, grinding & cutting machines. MIDEA INDIA PVT LTD (GMCC) SUPA AHMEDNAGAR
Working as an “ Jr Engineer” (From 18Nov 2024 to Present) Midea India pvt ltd is largest manufacturer of reciprocating compressor, rotary compressor for Air Conditioning (AC), Refrigerators, and Dryers.
Perform planned maintenance activities for mechanical press, Servo Press & Hydraulic Servo press machine (YANGLI, AIDA & SEYI ) hydraulic & pneumatic operated SPM machine, Overhead EOT crane, CNC machine, surface grinder, band saw machines, stator winding machine, Paint Shop.
Knowledge of Assembly line, welding machines like MIG, TIG, CO2 and Terminal welding machines.
Performing modifications and updating to ladder logic as required for machine
Conducting motor inspections, testing, and replacement as needed.
Optimization and efficiency improvements
Knowledge of YASKAWA, Robot operation & maintenance.
Working on high pressure reciprocating compressor, dryer, high pressure air booster, heat exchanger.
Prepare PM & AM schedule and Checklist for machines.
Attend daily breakdown maintenance activity.
Knowledge of ISO/TS 16949, ISO 14001 EMS OHSAS related documents and MTTR, MTBF, KPI % Breakdowns, 5S & KAIZEN.
New project installation & commissioning.
Daily Energy consumption monitoring & Implementation of Energy Conservation project.
Implementation of Poka-Yoke, Kaizen for machine cycle time reduction, energy saving, product quality consideration, safety.
Analysis & Improvement in Machine for Maintenance Cost reduction & OEE increase.
Maintain machine spares, machine manuals.
Implementation of TPM for maintaining machine life & to meet organization goal. LGB ( L G Balakrishnan Bros & Ltd ) Jalna Maharashtra Working as an “Ass Engineer” (From May 2023 to Nov2024) Supervision and attending all maintenance of Hydraulic presses (ISGEC, SEYI, HESS) & Mechanical presses and CNC VMC (MIVEN, BFW), SQF Furnace,Endogas Generator.
Handling Mechanical press machine maintenance from 40T to 1200T & Hydraulic Servo press machines from 20T to 500T capacity.
Preventive’, Troubleshooting & Breakdown Maintenance Of Fine Blanking & Breakdown Maintenance Of Fine Blanking.
Solving problems related to hydraulics for different machines like Press machine, lubrication systems, and SPM machines.
Paint shop centrifugal pump & blower maintenance.
SAP work such as Purchase requisitions, Entries of Breakdown records, Material Reservation, Goods / Material Movements and Material Stock checking etc.
Knowledge of ISO/TS 16949, ISO 14001 EMS OHSAS related documents and MTTR, MTBF, KPI % Breakdowns, 5S & KAIZEN.
Maintaining of spares and manage spare parts for press machines and other machines and maintain machine History cards making indents for new material etc.
Documents as Weekly, Monthly reviews of Breakdowns & corrective actions to be taken.
Meeting with Supplier and Vendors and Purchase follow up, also with AMC vendors.
To impart training to all subordinates related to Safety, Health and Maintenance practices and tools & Worked for new machine Installation, Erection and commissioning.
Handling & maintenance of band saw machine, oil filtration units, quality testing machines, welding testing machines, ABUS crane 10T & 5T, grinding & cutting machine CPF INDIA PVT LTD AHMEDNAGAR.
Worked as an “Trainee Engineer” (From Fed 2020 till Apr 2023).
Handling Mechanical press machine maintenance from 80T to 1200T & Hydraulic press machines from 40T to 800T capacity.
Preventive’, Troubleshooting & Breakdown Maintenance Of Fine Blanking
Troubleshoot of mechanical & hydraulic press, Servo press, CNC, VMC machines
Carrying out Preventive Maintenance activities to achieve zero break down. As per daily, Weekly, Monthly, Quarterly, Half yearly, Yearly PM check sheet and Predictive maintenance checklist.
Maintaining of spares and manage spare parts for press machines and other machines and maintain machine History cards making indents for new material etc.
SAP work such as Purchase requisitions, Material Reservation, Goods / Material Movements and Material Stock checking etc.
Monitoring 5S and SAFETY on daily basis
Implemented 1’S and 2’S on shop floor as well as in maintenance office
Why-why analysis to avoiding repetitive Breakdown
Implemented KAIZENs
Education:
Degree University / Board Year of Passing Percentage DIPLOMA
MECHANICAL
MSBTE March 2019 64.%
S.S.C Maharashtra state Board March 2016 62%
Personal Details
Date of Birth : 20th April 1999
Marital Status : Unmarried.
Gender : Male.
Passport No : T6263130.
Address : Mohoj Kh, Tal-Patherdi, Dist-Ahmednagar, 414501. Declaration
I consider myself familiar with Mechanical Engineer aspects. I am also confident of my ability to work in team.
I hereby declare that the information furnished above is true to the best of my knowledge.
Date:
Place: Tushar Wandhekar
6
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