Mechanical Engineer

SUMMARY

Proactive and results-driven Mechanical Engineer with experience in the maintenance and optimization of industrial systems and process plant equipment. Demonstrated success in reliability-centered improvements, with a strong focus on safety, efficiency, and cross-functional team coordination. Known for delivering robust engineering solutions under challenging conditions, with a commitment to operational excellence and continuous improvement. SKILLS

Maintenance Engineering: Preventive & corrective maintenance Root Cause Analysis (RCA) Reliability Centered Maintenance (RCM)

Mechanical Systems Expertise: Conveyor systems Gearboxes Crushers Hydraulics Process Optimization: Equipment upgrades Process streamlining Downtime reduction Technical Tools: SolidWorks ANSYS FMEA Six Sigma 5S SPC Project Management: Project initiation & execution Scheduling Budgeting Risk assessment Safety & Compliance: Adherence to industry standards Safety protocols (ISO 9001:2015 & 14001) EXPERIENCE

Moxico Resources Nov, 2024 - present

Mechanical Engineer Chingola, Zambia

Spearheaded preventive maintenance and upgrades for critical machinery (cone crushers, jaw crushers, vibrating screens), ensuring 98% operational uptime and compliance with OEM and statutory standards.

Enforced strict adherence to safety regulation during equipment modifications, leading to zero non- compliance incidents.

Diagnosed recurring failures in vibrating screens/belts, redesigned liner systems cutting on unplanned stoppages.

Instituted daily debriefs to track KPIs (MTBF, MTTR) with the team. FQM Trident Ltd Dec, 2021 -Nov, 2024

Mechanical Engineer Kalumbila, Zambia

Collaborated in the scheduled maintenance of conveyor systems (2200mm, 2000mm and 1600mm), apron feeders and belt cleaners, driving a significant improvement in bulk material handling.

Spearheaded daily inspections of gearboxes (Flender, Rossi, Bonfigliori), cutting repair costs by 15% through early fault detection.

Managed full-scale plant shutdowns, implementing upgrades and resolving critical equipment failures, resulting in a 15% boost in overall plant efficiency. WILLIAM MUSONDA

Chingola, Zambia **************@*****.*** + (260) (962-029939)

www.linkedin.com/in/william-musonda-537762154

Investigated root cause failures, developed corrective solutions that lowered operational costs by 10% while enhancing system-wide productivity.

SCAW Aug, 2021 - Dec, 2021

Management Trainee Kitwe,Zambia

Executed reliability projects in steel foundries and forging plants, implementing innovative enhancements that reduced downtime.

Compiled weekly and monthly reports on equipment availability, facilitating data driven decision-making at senior management levels.

Administered scheduled upkeep for key cranes, furnaces and pumps boosting uptime by 17% through proactive interventions.

Led quality control checks, including mill ball drop tests, ensuring adherence to stringent industry standards and high product quality.

Trans-Mechanical Mining Oct, 2020 - Jun, 2021

Artisan Fitter Kalumbila, Zambia

Partnered in the overhauls of MP2500 and MP1250 cone crushers, ensuring maximum operational performance and extending service life.

Performed critical preventive maintenance on hydraulic and lubrication systems, ensuring smooth and efficient crusher operations.

Rebuilt and assembled essential components such as tramping cylinders and ring gears, significantly enhancing equipment reliability and reducing production halts. EDUCATION

The Copperbelt University BEng Mechanical Engineering Mar, 2014 - Aug, 2019 David Kaunda Technical High School High school certificate Mar, 2010 - Nov, 2012 TRAININGS AND CERTIFICATIONS

The Engineering Institute of Zambia: Associate Engineer

Six Sigma Academy Amsterdam: Six Sigma Green Belt

Zambia Chamber of Mines: First Aid Silver Certificate

Flexco: Conveyor maintenance

FQM Red Ticket: working at heights, LOTO, confined space, JSA

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