Plant Operations Raw Material

Kishore Kumar Bende Mob. +91-992*******

*******@**********.*** DOB: - 01st July 1971

URRICULUM VITAE

Educations: -

B.E. Chemical – (GEC), National institute of technology (NIT) Raipur (1995).

Training: - Bhansali engineering polymers limited (50 TPD, ABS Resin).

Project: - Manufacturing of ‘NYLON-66’ (100TPD) batch process.

Advanced Diploma in Industrial Safety (ADIS) - Central labor institute (CLI) Mumbai (2006).

Project: - Operation & equipment safety in Chlor-Alkali plant (with case study).

MBA (Production) - Indian school of business management (ISBM), Ahmedabad (2010).

Project: - Optimization of process operation, raw material, and utility consumptions.

Trainings: -

Management: - TQM, TPM, 5-S, ISO-9000/9001(QMS), ISO-14001(Environment), OHSAS-

18001, Manpower & Real time management, HSE management.

Technical: - 1) DCS configuration (CS-3000) in YOKOGAWA, Bangalore in 2006 & 2019.

2) Electrolyzer installation, process operation & trouble shooting of Chlor-alkali

process plant in AKCC, Nobeoka, Japan in 2008.

Control electrolysis process, Cl2 and H2 gas pressures, feed and outlet parameters and optimizing of voltage & power consumptions.

Technologies: -

Execution & operation and troubleshooting experience of PLC, DCS and APC systems.

Installation, Operating, troubleshooting & optimization experience in Chlor alkali technology-DENORA (Bi–Polar), UDHENORA (Mono-Polar) and ASAHI KASEI (Bi–Polar).

Career Objectives: -

To work as managing entire plant operations including Process, Production, Maintenance, Plant & Process safety, Quality Control, Compliances with regulations.

Daily plant operations in all aspects, new process development, Process optimization, Projects management & Technical services to achieve the management goal.

Lead and execute the company's strategies in accordance with the vision to achieve sustainable growth.

Overseeing the plant operations and engineering functions across in all process.

Work closely with all service departments to ensure the plant is running efficiently and effectively.

Ensure the attainment of sales objectives through proactive and forward-thinking strategies.

Execute marketing strategies that add value, thereby enhancing customer relationships & promoting business growth.

Enhance the capabilities of the sales and marketing teams by improving their technical expertise.

Ensure company policies and legal guidelines are communicated all the way from top to bottom in the company and that they are always followed.

Management Objectives; -

To understand all aspects of the company’s business, continuous improvement, initiatives to maximize operational excellence and cost savings.

Implement overall business strategy & Plans by implementing industry methodologies.

Implement of organization long & short-term planning, CAPEX for expansion and technology integration by implementing new products, new technologies.

Ensures the highest standards in plant operations, maintenance, technology adoption, energy

efficiency, safety and sustainability.

Lead cross-functional teams for energy efficiency, safety compliance, carbon neutrality, sustainability, continuous improvement, marketing, procurement, finance and human resources.

Ensure full regulatory compliance with local safety, environment and zero-harm safety culture.

Implement sustainable waste management, emission reduction, and green manufacturing initiatives.

Production: -

Planning daily/weekly & monthly Production, Raw Material, Utility consumption and manpower estimation to run continue production with effectively to enhance overall productivity.

Monitoring overall production activities with proper down time analysis for efficient and optimum operation with optimum Raw Material and utility consumptions to enhance Yield.

Monitoring and optimizing equipment performance and taking corrective action to avoid breakdown.

Optimizing overall process control by DCS operation to improve process and equipment safety and achieve the desired output.

Planning, execution of preventive maintenance, plant shutdown & startups activities without any loss of production.

Trouble shooting, RCA and corrective action for improving process and equipment performance.

Ensure compliance with all requirements, ISO-9001, ISO-14001 and OHSAS-18001 standard.

Conducting continue training for smooth plant operation, Safe handling of Hazardous chemicals/ solvents.

Develop training programs to upskill employees and build technical capabilities, to exposure to the process optimize, energy management, health, safety & environment management.

Safety & Environment: -

Work closely with safety teams & ensure adherence to safety protocols & regulations. Promote a culture of safety within the team and conduct regular safety audits & training. Identify & mitigate potential risks proactively and ensure legal compliance.

Maintain safety procedure, implementing work permit system, lock in Lock out system etc.

Maintain process & equipment safety by implementing Audits, QRA, PHA, JSA & TBRA.

Preparation of ERCP manual, consequence analysis (PHASTPRO -7.3 and PSPPM).

Preparation of incident report as per IS- 3786 Standard (Factory Act-1948).

Root cause analysis and implementation of SOPs for eliminating any incident/accident.

Maintain Govt. regulatory, safety and statutory requirements.

Conducting Classroom, On-site safety and environment awareness training.

Prepare compliance report of DISH, PESO and other Safety & Health authorities etc.

Environment: - Develop Incineration, Scrubber and waste heat recovery system, ZLD (MEE), and drying

system to reduce environmental impact.

Reliability: - Loss elimination- Monitoring abnormality in equipment/process operation by RCA.

Risk Management- Control risk and elimination by PHA, JSA, FMEA, CA, FTA and ETA.

Sustainability: - Reducing carbon footprint, wastewater management (ETP), renewable energy integration

and carbon capture technologies. Ensure adherence to global sustainability standards and

best practices.

Process Engineering: -

Process design for Scale up from R&D to Pilot, Demo & Commercial production plant. Selection of best processes, equipment, process safety systems and development of forward and backward integration process. Value engineering principles to optimize costs.

Basic & Detail engineering and documentation- (HTRI, Aspen & Hysys).

Mass & energy balance, equipment sizing, thermal design & hydraulics.

Preparation of PDB, BFD, PFD, PSI, PIDs UFD, PDS, IPDS and Plant and equipment layout.

Utility consumption summary, process control philosophy and C&E diagram.

Preparation of technical proposal, DCI & man-hours estimation (as per CAPAX & timeline).

Develop DCS configurations, Graphics, Process sequence, Control loop/logic & ESD system.

Carry out HAZID and HAZOP study, preparation of SOPs, enquiry document, review of vendor offers and prepare TQ & TBE.

Project Management: -

Project management by implementing engineering & safety protocols with strong emphasis on

delivering high-quality projects efficiently & safely.

Planning, scheduling and implementing project activities for all disciplines.

Leading project teams to execute, implement (erection, piping, pre-commissioning and commissioning) projects.

Prepare feasibility study reports, detailed project reports, weekly and monthly project progress report, loop file, punch list, PSSR document.

Review all project documents i.e. PFD, PID, PDS, MDS, layout, Isometric and vendor document/ drawings. Wet loop & Dry loop checking during pre-commissioning.

Work Experience: -

Having total ~29 Years’ Production experience in Chemical and petrochemical plant

(18 Years’ in Chlor-Alkali Process, Project, Plant operation & Technical service).

Ubiquity Vadodara as Head-Process/Production, since 28/12/2023. UEPL is associated with Crysalis Bio-sciences Inc. USA, for design/development and production support for new green & renewable energy process/projects for sustainability and zero emission as a carbon footprint. Basic & details engineering for scale up processes from R&D to Pilot, Demo and commercial plant.

* Process optimization and trouble shooting of existing plant on daily basis

Engineering design for scale up from R&D to Pilot/commercial plant & site project activities in new and existing plant for-

1.‘Inventys Research Company, Nagpur’, as Sr. Manager-Process/Project (2022-2023).

2.‘Camlin Fine Sciences Limited, Dahej’, as General Manager-Process/Production (2022-2023).

Rishabh Engineering Vadodara as a Lead Process Engineer From 01/02/2020 to 30/08/2022 (on company role since 06/12/2021) earlier was working as a freelancer with Shiva Engineering & Quanta Process Solution (2020-2021). Engineering design for green field projects and providing technical and production support in existing chemical and petrochemical plants.

Camlin Fine Sciences Limited as a DGM-Production, from 01/02/2019 to 16/01/2020, in Catecol and Hydroquinone production plant.

Overall, in charge of site project activities up to commissioning and optimization of process.

Energycon as a Manager-Project/Production from 16/08/2014 to 30/01/2019, successfully commissioned and process optimized for-

Hydrogen Peroxide (H2O2) at “GACL Dahej” (2017-2019)

Nitric Acid at “Deepak Fertilizer and Petrochemicals Ltd. Dahej” (2017-2019)

Cryogenic Ethane handling at “Reliance Industries Ltd. Dahej” (2016-2017).

Ingenero Technologies Pvt. Ltd. as a Specialist-Process Technology from 01/08/2011 to 30/07/2014.

Providing technical services on daily basis to optimize plant performance, equipment efficiencies, enhancing production and Yield. (ASPEN, HTRI) for

Ethane cracker ethylene plant (Qatar Chemical) Qatar.

Chlor-alkali plant (Westlake Chemical) USA.

Praj Industries Ltd. as a Manager-Project from 16/11/2009 to 26/07/2011, successfully completion green field project for-

“Arcoy Bio- Refinery” (Furfural Alcohol).

“Benzo-Chem” Eco Vaporization system (ZLD)

Supervision and execution of site project activities up to commissioning and production.

Gujarat Fluoro-Chemicals Ltd, as a Sr. Engineer-Production, from 01/07/2006 to 14/11/2009 in Chlor-Alkali plant. Supervision and execution of site project activities up to commissioning and continue work in production.

Century Rayon as a Chemical Engineer-Production from 12/08/1997 to 26/06/2006 in “Viscose” and “Chlor alkali plant”. Handling overall production activities, process/plant and equipment safety etc.

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