Mechanical Engineering Systems

Bhanu kiran pagadala

DeKalb, IL, ***** +1-815-***-**** ******.********@*****.*** www.linkedin.com/in/bhanukiran777 EDUCATION

Northern Illinois University, DeKalb Master of Science in Industrial & Systems Engineering Aug 2024-May 2026 GPA – 3.2/4.0

NEC Bachelor of Engineering in Mechanical Engineering India Aug 2020-May 2023 CGPA- 3.1/4.0

GPTN Diploma in Mechanical Engineering India (76%) Aug 2017- May 2020 WORK EXPERIENCE

Manufacturing and Quality Intern Sunbum Technologies Chennai, India June 2019-Nov 2019

Manufacturing the automobile parts (Royal Enfield parts) as per the standards by using CNC and VMC machines.

Implemented Value Stream Mapping to increase the efficiency by 9% and for good space utility.

Conducted in-process and final inspections using CMM and other devices which ensures in providing quality products to the customers increased by 8%.

Implemented 5S tool to ensure a smooth and waste free manufacturing systems.

Continuous readings were taken to the new products to ensure the stability and quality of the product. Electro-Mechanical Designer Intern LeadSOC Technologies Bangalore India Jun 2023-Nov 2023

Created detailed 2D and 3D models of automobile parts using Catia V5 software, resulting in a 15% reduction in design time.

Drafted accurate parts and generated a comprehensive Bill of Materials (BOM) for the assembly process, ensuring efficient production and reducing errors by 11%.

Routing a wiring harness with respect to given inputs like connectors, schematic, 3D environment by considering DFM and DFA.

Documentation is prepared for overall design which helps to understand in depth about the schematic diagram. PROJECT EXPERIENCE

Designing an Industrial Layout using Lean Manufacturing principles (NIU) Jan 2025-Apr 2025

Analyzed the entire layout of the manufacturing industry and identifying the unnecessary movements resulting in wasting time, more wastage, low productivity and efficiency and created an optimized firm layout to enhance working conditions and increase productivity.

Implemented Lean manufacturing principles to improve smooth flow of the industry and for better work place organization.

Created a value stream mapping in Visio for increasing efficiency and decreasing waste.

Maintaining the raw material in the warehouse correctly to minimize stock outs. Conceptual Design of Electrical Bus (LeadSOC Technologies) Jun 2023-Nov 2023

Created all the mechanical parts and the Electrical wiring harness which are required to assemble a bus.

Designing the products as per the given standards and wiring harness is done considering electro-magnetic flux, sleeves, connectors, protectors.

Assembled all the designed parts and communicating the progress to the leadership. JIT and Kanban for Production Planning and Inventory Control (NIU) Oct 2024-Dec 2024

Conducted an in-depth analysis of Just-in-time (JIT) and Kanban systems to optimize production planning and inventory control.

Evaluated real-world applications across industries, highlighting benefits such as waste reduction, inventory optimization, and enhanced efficiency.

Identified challenges and proposed solutions, including leveraging IOT and data analytics for system improvement. Presented findings on the integration of Lean methodologies to streamline operations and enhance sustainability. SKILLS

Software Skills: AutoCAD, Catia V5, Tableau, Minitab, Visio, Excel

Technical Skills: Process Improvement, Project Management, Lean tools, Six Sigma, 5S, Lean six sigma for healthcare, Demand Forecasting, Inventory Managements, Warehouse Management, Supply Chain Management, Quality Management System, APQP, PPAP.

CERTIFICATIONS

CNC operations and Quality Control (Venus Training Center)

Inventory Management foundations (NASBA)

Eicher Heavy Vehicles Quality Control (Eicher motors) COURSE WORK

Lean Manufacturing systems, Advanced Quality control, Production Planning and control, Warehouse management, Six Sigma for optimization, Healthcare systems

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