Lean Injection Molding Process Expert
Resume:
Samuel Sherlock
EM: ***************@*****.***
PH: 205-***-****
Burlington, Ky 41005
Professional Summary
Lean-thinking advocate with more than 30 years of experience in plastic injection molding, process optimization, and quality improvement. Guided by the principle “Begin with the end in mind,” I excel at transforming complex technical challenges into clear, actionable solutions. Known for strong dedicated work ethic, and a commitment to operational excellence. Skilled in troubleshooting, process development, team training, and ensuring production meets quality, cost, and delivery expectations.
Professional Experience
Revere Plastics, LLC – Auburn, AL
Process Technician August 2023 – December 2024
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Processed parts accurately to meet daily and weekly inventory requirements.
Diagnosed and corrected part inaccuracies within injection molding machines, ensuring dimensional and cosmetic quality.
Ensured proper material usage per job specifications and maintained clean, efficient work areas.
Motherson – Tuscaloosa, AL
Level Four Process Technician April 2021 – August 2023
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Performed complete tool setup and changeovers to support production needs.
Developed and adjusted machine processes to maintain inventory targets and production efficiency.
Troubleshot multiple part types across various molding machines, reducing downtime and scrap.
Anomatic (formerly CP Technologies) – Blacklick, OH
Senior Process Technician April 2018 – April 2021
Troubleshot and optimized injection molding machines to improve cycle times and quality.
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Performed mold setup, ensuring proper alignment, cooling, and functionality.
Supported continuous improvement initiatives across production lines.
Faurecia Interior Systems, Inc. – Alabama
Senior Process Technician February 2017 – March 2018
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Optimized machine processes to meet customer quality and delivery requirements.
Diagnosed process-related issues and implemented corrective actions.
Ensured compliance with production deadlines and quality standards.
WEIDPLAS – Auburn, AL
Process Technician September 2016 – February 2017
Optimized machine parameters to improve cycle efficiency and quality output.
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Identified and resolved process issues to reduce downtime and scrap.
Ensured production met customer deadlines and part specifications.
KUMI Manufacturing, LLC – Alabama
Process Engineering Technician October 2011 – September 2016
Evaluated process efficiency and recommended improvements to enhance throughput and reduce waste.
Collaborated with customers to meet project goals and ensure high-quality product output.
Implemented and controlled new and existing processes across multiple molding platforms.
Identified inefficiencies and executed corrective actions to improve reliability and performance.
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Flex-N-Gate – Alabama
Process Engineer July 2007 – October 2011
Performed tooling setups and machine adjustments for new and existing jobs.
Troubleshot machine, material, and tooling issues to maintain high-quality production.
Optimized process parameters for improved cycle time, part quality, and operational efficiency.
Led the launch of new tools and coordinated all employee training related to new processes.
Set up and installed molds, EOAT systems, and auxiliary equipment to support production schedules.
Special Skills
30+ years of hands-on experience in plastic injection molding (1991–Present).
Operation and setup of machines ranging from 12 to 3,000 tons.
End-to-end mold experience—from planning and process development to delivering finished parts to customers.
Extensive machine experience including Arburg, Engel, Milacron, Jon Wai, Kawaguchi, Toshiba, and others.
Skilled in handling materials such as ABS, PC, PA, PP, TPO, HDPE, and more.
Knowledgeable in both hydraulic and electric molding machines.
Experience with valve gate systems, rotational molding, and stack molding.
Strong troubleshooting, process optimization, and team-training capabilities.
Education & Certifications
Paulson Training Programs – Interactive Injection Molding Series
ZIPPS LLC – Injection Molding Training
ZIPPS LLC – Introduction to RJG Process Control
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