Senior Mechanical Engineer O&M & Project Leadership

Curriculum Vitae

Name: - Abdul Fatah

Contact No: - 0092-331-***-**** Calls & (What’s App)

Email Id: - *******@*****.***

Skype ID: - Engineerafm40001

https://www.linkedin.com/in/abdul-fatah-5822381a

Job Objective: Operation, maintenance, and vibration analysis are integrated concepts where vibration analysis serves as a key predictive maintenance tool to assess machinery health during operation and inform maintenance schedules, thereby preventing failures and reducing downtime. Vibration analysis monitors machine vibrations to detect early signs of wear and defects like imbalances or misalignments, allowing for proactive, condition-based maintenance. Mechanical (HVAC, Plumbing, Firefighting) Project Engineer in a prestigious organization. Operation & Maintenance of Plant’s Machinery, Oil & Gas, Ceramics Industries, Cement Industry. Vehicles - Service, Heavy Earthmoving Machinery. Professional Qualification: BE in Mechanical Engineering from MUET Jamshoro Pakistan in year (Jan-1992 –Nov-1996) First class A-Grade. Professional Membership: Pakistan Engineering Council: PEC No. Mech: 13059. (26-7-97) Saudi Engineering Council No: 19 256 237

Professional Work Experience

Company: Al Mehdi Group of Company, Ethiopia

Position: Manager Operation & Maintenance

From: Oct, 2019 to Dec, 2024

Worked in various Mechanical Engineering units since Jan 1997 to till date. I have got hands-on Experience

Recognized leader in facility maintenance and management services.

Focused on and expanded multi-disciplined predictive maintenance program.

Performed vibration analysis presentations and technical training workshops at Mechanics Certification.

Installation, Supervision and execution of construction projects with proficiency in HVAC, Plumbing and firefighting.

Responsible for troubleshooting issues and providing mechanical repairs.

Procuring factory production equipment and taking responsibility for its maintenance

Striving to reduce expenses and increase productivity across all product lines

Communicating any problems or obstacles to senior management.

Monitoring productivity rates, standards and quality control.

Implementing safety, health, and environment and quality requirements.

Ability to operate all manufacturing or production line equipment Manufacturing-related activities, specifically production cost control, safety and quality.

Selected and Scheduled Chillers, AHU, FCU, PACU, Pumps etc. Designed Chilled water piping and Drafted Layout Drawings, Designed Firefighting systems as per NFPA.

Designed Drainage and Water Supply system as per UPC/NPC.

Strong Knowledge of Selection of internal and external water supply system as per IPC and local PHE codes & Standers, Internal and external Water supply calculation.

Designing of internal water supply system (Direct Pumping system, Hydro Pneumatic system or overhead distribution system).

Pipe sizing, Pump head calculation for water pump, water tanks calculation, design of septic tank, water supply and drainage.

Internal and external water supply pipe designing (Flow rate, Power head Calculation).

Pipe sizing, Pump head calculation for water pump, water tanks calculation, design of septic tank, water supply and drainage.

Company: Efficient Air Condition Industries – Dubai- UAE Position: Manager Operation & Maintenance

From: Feb: 2018 to Aug: 2019

HVAC maintenance includes regular tasks like changing filters, cleaning vents and coils, and clearing debris from the outdoor unit, as well as professional annual inspections to check refrigerant levels, electrical connections, and safety components like the heat exchanger. Proper maintenance improves energy efficiency, extends the system's lifespan, and ensures safer and healthier indoor air quality by preventing breakdowns and issues like carbon monoxide leaks.

Excellent knowledge of hands-on experience MEP/HVAC designing & Estimation load calculation, system selections, installations, maintenance of HVAC systems, sound knowledge of chillers, cooling tower, AHU's, FCU selection of fans, compressors, motors, duct designing, duct installations. Installation and selection of plumbing & firefighting equipment’s,

Good Knowledge of Ducting Fabrication & Inspection.

Well versed in fabrication of all kind of Industrial Pipe line & Firefighting system.

Service & Repaired, Atlas-capo rotary air compressor, Ingersoll-Rand Air compressor, Cater Pillar Diesel Generators.

Studying the Fire Fighting System and instrument diagrams and identifying the pipelines.

Comprehensive knowledge of Implementation and Analysis Audit ISO 9000

Diesel and Electrical Centrifugal pump, Upper and underground Hydrant, Pipe flow UPVC class 4 and fiber.

HVAC System, Quality Control Inspection, Maintenance, Installation and Development of new products.

Fire Fighting system (CO2 system for switchgear room, Cooling water & foam system for fuel oil tanks, Hydrant System for whole CPP (Corrugated Plastic Pipe) for Transformers and fire protection system.

Instruments installed in Pipe lines are control valves, temperature transmitter, pressure transmitter, flow measuring, Differential transmitter, rotary equipment’s etc.

Reviewing and preparing documents such as Designed Air Distribution Duct systems as per ASHRAE, SMACNA External Static Pressure Calculations of Pumps, FCU, AHU, ERU and Fans, method statements, ITP, checklist, as-built drawings and operation and maintenance manuals.

Company: Redaif Est: Yanbu Commercial Sea Port, Yanbu, KSA Position: Senior Mechanical Engineer (Maintenance) From: Dec 2014 to Nov 2017

Oil and gas pump maintenance involves routine inspections, lubrication, and cleaning of internal components like filters, seals, and bearings to ensure optimal performance and prevent costly breakdowns. Key tasks include checking for leaks and cracks, aligning the pump and motor, replacing worn parts, and documenting all maintenance performed. Using automated monitoring systems and referring to the manufacturer's guidelines for your specific pump model are also essential practices

Oil and gas are transported using a combination of pipelines, ships, rail, and trucks. Pipelines are the most cost-effective method for long-distance, high-volume transport, while ships (tankers) are ideal for large international shipments. Rail and trucks are used for medium-to-long distances and final delivery to local destinations.

Long-distance, high-volume transport of both crude oil and natural gas.

Experienced with pumps, motors, air and compressors, gearboxes of all shape and size, machines and their support equipment and many other machines and systems.

Firefighting, Automobile, Fire Safety, Firefighting Pumps, and HVAC System and Plumbing System, Management of office work

Firefighting system (sprinkler system, Riser, reactions system, fire pump sets, fire safety equipment’s & FM200 suppression system).

Mechanical Inspection of color to equipment, like Pillar Hydrant, underground hydrant, MS Seamless pipe, Joints, protect from rust and corrosion and All Types of Valves.

Mechanical Engineering with thorough knowledge of Testing, pre- commissioning and commissioning of complete firefighting systems for mainly Building services projects as per standards.

Maintenance diesel engine power house, to supervise all site and workshop operation and maintenance activities, Engine overhaul and repairing activities at workshop, calibrate Interface and Reprogram of Deep-Sea Controllers.

There were six Generator set ISO 8528, Engine Model – 3516C, Rated Power 3125 KVA, 2500 KW.

HVAC Accessories Chillers, Cooling Towers, Air Handling Unit, Fan Coil Units, Condenser Pumps (75KW with VFD (variable frequency drive) control, Chiller Pumps

(75KW with VFD control).

Piping assemblies in all AHU’S (Air Handling Unit) MAHU’S and FCU’S (Fan coil unit).

Prepare of Purchase orders and Finalization Procurement of all machinery Spare parts & Raw material.

Company: Frontier Ceramics Ltd (Forte)-Peshawar- Pakistan Position: Assistant Manager (Maintenance)

From: Feb 2009 to July 2014

Mechanical Maintenance and Utility; Plant Equipment’s like Conveyor & Rollers, Gear, Centrifugal pumps, pneumatic pumps, metering pumps, heat exchanger, vessels, Kiln, Gear Box, Conveyers, Scrubbers, Screw Feeder, Vacuum, Ball mill, All type of Bearing. Mechanical Seals, All Types of Valves. Management of plant and office work.

Analyzed root cause analysis for the failure and documenting for further reference.

Condition Monitored Predictive Maintenance Preventive Maintenance Root Cause Analysis Thermal Imaging.

Installation of heavy ceramic machinery like press, Glaze line, Roller Kiln. Making and implementation of running and P r e v e n t I v e maintenance plans.

EHS (Environmental Health Services) trainings include Safe working procedures SWP

(Safe Working Procedures), (safety documentation etc.).

Generator Diesel Engine Overhaul & maintenance for different applications Diesel pump.

Performing the functions of troubleshooting and breakdown / preventive / corrective / routine maintenance for reducing machinery downtime to minimum.

Introduced concepts like Internal Audits:(ISO- 9000 standards) employees, identify their training needs, planning of daily manpower needs in order to ensure freight is delivered and picked-up on time

Improving maintenance and reducing breakdowns through analysis of site.

Strong technical knowledge of pumps, diesel engines and pump applications, Supervision and Execution of Dewatering Projects for the Rental Division.

Company: Zeal Pak Cement Factory Hyderabad- Pakistan Position: Mechanical Engineer (Maintenance)

From: January 1997 to December 2008

Maintenance activities of Heavy Earth Moving Machinery Like Excavators, Dozers, Wheel Loader, Drilling m/c, dumpers, haul truck, Grader, Compressor Unit and Power Generators’ bulldozers and cranes,

Prepare test plans/requirements for: static, separation dynamics, vibration, modal and shock tests.

Management of plant and office work, Developed a strong working knowledge of Conveyor Belt, Rollers, Stalkers, pumps, blowers, hydraulic systems and pneumatic systems. And action plan taken for the preventive maintenance.

Reviewing the condition of machinery regularly We are preparing a MIS (Management Information System) report and review it weekly for operating performance Cost on machines (Fuel, Spares, Lubes, Repairs),B/d and utilization analysis.

Check Engine’s Transmission, Differential and PTO (Power Take-Off) etc.

We are implementing Plant safety, health and environment standards in our unit for better output and performance from mechanic teams.

Area In-charge (crusher & raw mill) Condition monitoring of the plant as preventive, predictive & reactive maintenance.

Preparing preventive maintenance plans (monthly and half yearly) as per required maintenance through predictive measures as well as through maintenance manuals.

Daily/weekly inspection through maintenance checklist (Maintenance, vibration, kiln migration, noise, temperature, oil level, leakage, etc.).

Shutdown/Overhaul of all mechanical equipment such as ball mill, crusher, bearings, gearboxes, roller chain, lubrication pumps, compressor, belt conveyors, ID/FD fan, bucket elevator, vibrating screen, bag-house, classifier, etc.

Fabrication, Erection and Commissioning of 500 Tons Steel Silo – 06 Months.

Fabrication, installation, Alignment, hard-facing & balancing of ID & circulation fan.

Hard-facing of mill liner plates & vertical mill rollers, Re-fabrication of crusher JAW plate, replacement of 800 m conveyor belt.

Monitoring reliability-based system that includes maintenance records, vibration analysis, kiln migration & condition monitoring.

Management of plant and office work, Installation and Commissioning of Main Assembly Line Conveyor and Engine Assembly Line Conveyor under Supervision of Chinese Erectors.

Installation and Commissioning of Phosphate Plant (Parts Degreasing plant).

Operation & Maintenance of all mechanical equipment at plant (Compressor, Generator, and conveyor).

Plant Maintenance Jobs. Parts Quality and Prices, checking of drawings given to drafting personnel and ensure they are working in accordance with relevant work instructions.

Successfully Implemented the ISO Systems in the organization used the data to create detailed reports stating the problem and the required Corrective action.

Participate in the repair and maintenance of IC engines and accessories.

Arrange the spares for repairing. Control and coordinate the work shop activity.

ISO standard system and filling management of Engineering Development Board

Efficient utilization of workshop plant and technical staff. Professional Training

IOSH Safety Course 2016 OSHA 10 HR

Construction Safety Course OSHA 30HR

Safety Course 2015 Health & Safety Environment Engr= 2013

MS Office =2005 Auto cad

Paint Inspection = 1999 ISO 9000 Course of Awareness= 1999

Internal Auditor Programmed = 1999

Personal Detail

Nationality: - Pakistani

Date of Birth: - March 15, 1973

Languages Spoken: - English, Urdu, Sindhi.

Technical Qualification: - Bachelor of Engineering (Mechanical) in 1996 MUET Jamshoro, Pakistan

Passport no: - AF8441914 (17 Aug 2023 to 15 Aug 2028).

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