Maintenance & Reliability Leader with 11 Years Experience

ISHMAEL AFFUL

■ Brampton, ON L*V *P* ■ 1-647-***-**** ■ *************@*****.*** ■

■ http://Linkedin.com/in/ishmael-afful-4b78b1130

PROFESSIONAL

SUMMARY

Results-oriented Team Player, Maintenance and Manufacturing Engineer with 11 years of comprehensive hands on experience in both heavy and light duty high speed industrial packaging machines and equipment, food and beverage processing and other manufacturing Industries. Expertise in leading maintenance planning and execution for high-speed industrial heavy and light- duty packaging machines and auxiliaries, Plc systems, and robotic control equipment, ensuring optimal performance through preventive, predictive, and reactive maintenance strategies. Proficient in utilizin g computerized maintenance management systems (CMMS) to enhance operational efficiency and streamline processes. Troubleshoot and resolve complex mechanical issues, with hands- on experience in commission and decommission, maintenance, and repair of various mechanical systems, including pumps, conveyors, and high-pressure fluid systems. Strong project management skills, adept at defining project scopes, preparing budgets, and coordinating cross- functional teams to achieve project milestones. Friendly and engaging team player and leader able to inspire staff to perform their best. Committed to maintaining safety and compliance with industry standards, including compliance with HACCP, GMP, 5S, lean manufacturing principles, ISO 9001,5001,4001,14001 and safety incident reporting. Proven leadership capabilities, fostering a collaborative work environment and effectively training personnel on equipment operation and safety protocols. I am skilled in data management and proficient in Microsoft Office Suite, ERB systems (Syspro,Ibis,MMIS,SAP) and CMMS. Recognized for strong problem- solving skills, using 5y and Six Sigma approaches, excellent organizational skills, and a dedication to continuous improvement in all aspects of maintenance and Production management, and executions.

PROFESSIONAL

SKILLS

• Mechanical Expertise.

• Predictive,Preventive and Reactive

Maintenance. And maintenance planning

• Machines and equipment troubleshooting

• commission and decommission of all

Industrial machines and Auxiliaries.

• Expert in food and Beverages Processing

Plants machinery and Auxiliaries.

• Expert in all high speed Packaging Plants

Machinery and Auxiliaries.

• Spare's Ordering & Inventory management

• Operate all the lift trucks and fall arrest

• Problem-Solving Skills

• Microsoft word,excel,power point and etc..

• ERP Systems ( Syspro, Ibis, SAP and

MMIS).

• Competency in CMMS.and asset care

• Plant Simulation and layout.

• Facility Maintenance and management

• PLC Systems

• Project and Asset care management.

Hydraulics and pneumatic systems.

• Welding Techniques.

• Pipe Systems Maintenance and troubleshoot

• Quality assurance and continuous

improvement management

• Power and Hand Tool Utilization.

• Retscreen for energy management.

• Lean practices.

• Blueprint and Schematic Reading.

• HVAC Systems maintenance and repairs.

• Sensors and Photo cells Callibration.

• Equipment alignment and balancing.

• Safety Monitoring and Compliance

• ISO,5001,45001,14001,9001,14224.Compliance

• Industry Standards and Regulation compliance

• Workshop Crane Operation

• Metal Cutting and Machining.

• Documentation Interpretation

Management.

• CNC,Solidworks,3Dmodeling

Robotics,Autocad,Minitab.

ACTIVITIES,

INTERESTS AND

CERTIFICATIONS

WORK EXPERIENCE

• Skill Trade Ontario working Experience Assessment Approved.

• Ontario Forklift Certification.

• Government of Alberta Canada, International Qualification Assessment Certification.

• Word Education service International Qualification Assessment Certification.

• Krones Germany, mechanical aspect, Certification on Product Treatment Technology

(PASTEURIZER).

• Krones Germany, Mechanical aspect, Certification on product filling Technology (BOTTLE FILLER).

• Krones Germany, Mechanical aspect, Certification on Bottle Washing Technology.

(BOTTLE WASHER).

• Krones Germany Certification on installation and maintenance on Pumps, Valves, pneumatic and hydraulics systems, Bearings,motors, Conveyor Systems, Bottle Blowing Technology, Heat exchangers, Empty and Full Bottles Inspection Unit (EBI and FBI), Robot Palletizer and De-palletizer,packer,unpacker and all high speed packaging Machines and equipment.

• ISO 4001,9001,5001,45001,14001

• Quality Assurance, Six-sigma,5s, Lean Manufacturing, GMP, HCCP, SIO, LOTO,LOTOTO and Plant simulations and layout.

MAINTENANCE TEAM LEAD 12/2023 to Current

Central Graphics and Containers (Central Group) Head Office, Mississauga, Ontario, Canada

• Supervise and lead maintenance activities and manage spares and inventories.

• Adhere to strictly safety protocols according to OSHA, rules and Regulations.

• Ensures LOTO, SAM and LOTOTO are adhered during maintenance.

• Ensures Food safety, GMP, HCCP, Lean practices, ISO 14001,9001,5001,4001 are adhered

• Maintenance planning and execution.

• Perform predictive,preventive and reactive maintenance on the packaging machines and equipment.After walk about inspection.

• Generate and complete work orders for repairs, maintenance, and component replacement.

• Diagnosed and repaired complex mechanical and electrical systems.

• Install, repair, and maintain heavy and light duty high speed industrial machinery, robotic systems, Plcs control systems, and all the industrial equipment and replace defective components to restore functionality.

• Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues.

• Read and interpret blueprints and technical diagrams.

• Install, repair and maintain bearings, Pumps, pneumatic and hydraulic systems, valves, gears, motors, plc control systems, robotic systems and belts with minimal tolerance and all types of conveyor systems to the required specifications.

• Walk about and tagging worn out part and yet to fail equipment's during production, to avoid catastrophic failure to reduce downtime

• Problem solving and troubleshooting on modern manufacturing Equipment.

• Provide supervision feedback on information regarding jobs, time required, spares needed, Manpower requirements and impart on uptime.

• Perform root causes analysis on machine breakdown per trigger by using problem Solving tools, Six sigma and 5-why approach.

• Write a Technical Report and analysis on Machines KPI'S, LEF and GLY to Support the overall Packaging team initiatives and arrangements using Cmms and Excel to support submissions.

• Executed tasks within time and budget constraints.

• Maintains equipment, parts, and supplies inventories by checking stock to determine inventory level, anticipating needed equipment, parts, and supplies, placing and expediting orders.

• Provided guidance to management regarding project bids for onsite improvements.

• Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time

• Commissioning and decommissioning of all industrial packaging machines and equipment.

• Other projects as assigned by management.

MAINTENANCE TEAM LEAD 05/2025 to 07/2025

Florentina Foods

• Led maintenance team in executing preventive and corrective actions to ensure operational efficiency.

• Streamlined maintenance processes, reducing downtime and improving equipment reliability across facilities.

• Coordinated scheduling of maintenance tasks to optimize workflow and resource allocation effectively.

• Conducted regular inspections to identify safety hazards and ensure compliance with industry standards.

• Fostered cross-department collaboration to address facility issues swiftly, maintaining seamless operations.

• Analyzed maintenance data to identify trends, driving strategic improvements in service delivery methods.

• Developed training programs to enhance technician skillsets, contributing to increased job satisfaction and employee retention.

• Implemented energy-saving initiatives that led to substantial reductions in utility expenses while maintaining comfortable working conditions for staff members.

• Generated detailed reports on maintenance activities, providing valuable insights for management decision-making processes related to resource allocation and capital investment planning.

• Optimized inventory management, ensuring the availability of necessary parts while reducing overall stock levels to minimize holding costs.

• Enhanced productivity through prioritizing urgent repairs and coordinating resources to address facility needs promptly.

• Fostered a positive working environment by recognizing exceptional performance among team members, promoting collaboration, and encouraging professional development opportunities.

• Conducted regular team meetings to review progress towards goals, discuss challenges faced in daily activities, and foster an environment of open communication among team members.

• Improved equipment reliability by implementing preventive maintenance programs and optimizing work order processes.

• Promoted a culture of continuous improvement by regularly reviewing processes and implementing best practices across all aspects of maintenance operations.

• Assessed equipment performance data to identify trends highlighting areas requiring attention or potential improvements in maintenance procedures..

• Maintained strict adherence to company policies and regulatory requirements, ensuring compliance with OSHA standards and environmental regulations.

• Reduced downtime by effectively managing a team of technicians focused on troubleshooting and repairing mechanical issues.

• Increased safety compliance by conducting regular inspections, identifying hazards, and implementing corrective actions.

• Supervised employee performance, preventive maintenance, and safety.

• Scheduled and oversaw maintenance, repair and installation activities.

• Created and maintained daily and weekly reports for upper management.

• Monitored daily progress and work quality to provide guidance and direction to mechanics and installers.

• Supervised team of installers and mechanics to complete work on time and to company standards.

• Organized ongoing maintenance schedules to boost system performance.

• Reviewed and studied blueprints to double-check installation and implementation project requirements.

MAINTENANCE TECHNICIAN 07/2023 to 12/2023

MAGNOTA WINERY AND BREWERY CORP., Vaughan, Toronto, Canada

• Adhere to strictly safety protocols according to OSHA. Rules and Regulations.

• Ensures LOTO, SAM and LOTOTO are adhered to during maintenance.

• Ensures Food safety, GMP, HCCP, Lean practices, ISO 14001,9001,5001,4001 are adhered

• Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues.

• Install, repair, and maintain heavy and light duty industrial packaging machinery, Robotic systems, Plcs control systems and all the industrial packaging equipment and replace defective components to restore functionality.

• Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues.

• Perform routine inspections and preventive maintenance.

• Install, repair and maintain bearings, Pumps, pneumatic and hydraulic systems, valves, gears, motors and belts with minimal tolerance all types of conveyor systems, steam boilers, and Heat exchangers, to the required specification.

• Read and interpret blueprints and technical diagrams.

• Troubleshoot and diagnose mechanical issues on hydraulic and pneumatic equipment.

• Perform preventive, predictive and corrective maintenance on all the Industrial packaging machines and Equipment.

• Operate the process of all the Packaging machines and Equipment

• Machines and Industrial equipment commissioning and decommissioning equipment

• Perform root causes analysis on machine breakdown per trigger by using problem Solving tools, Six sigma and 5-why approach.

• Monitoring of machines processes input and output (pimps and pomp's)

• Followed work orders and specifications for machine and equipment replacement, repair, or maintenance

• Complete daily, weekly, and monthly checklists on Machines and equipment to maintain records of scheduled maintenance procedures.

• Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.

• Performed electrical and mechanical repairs of production equipment to minimize down- times.

• Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions

• Inspect, test and adjust mechanical and electrical systems to facilitate proper functioning.

• And any other assign Jobs.

EDUCATION

MAINTENANCE ENGINEER 09/2014 to 07/2023

Accra Brewery Plc. ABInBev Subsidiary West Africa, Accra, Ghana

• Ensure all safety hazards, defective equipment or unsafe situations are addressed immediately, by adhering to safety protocols.

• Ensure compliance with safety regulations and industry standards

• Ensures LOTO, SAM and LOTOTO are adhered to during maintenance Ensures Food safety, GMP, and HCCP are adhered.

• Install, repair, and maintain heavy and light duty industrial machinery and industrial equipment and replace defective components and restore functionality.

• Troubleshoot and diagnose mechanical, hydraulic, and pneumatic issues..

• Read and interpret blueprints and technical diagrams.

• Installs industrial machinery and mechanical equipment according to layout plans and manufacturer's specifications, whilst operating lifting devices to position machinery and parts during installation.

• Perform preventive, predictive, routine inspection and corrective maintenance on all the industrial packaging machines and equipment in accordance with work orders.

• Install, repair and maintain bearings, Pumps, pneumatic and hydraulic systems, valves, gears, motors and belts with minimal tolerance, all types of conveyor systems, steam boilers, and Heat exchangers.

• Troubleshoots basic electronic components, Dismantles, reassembles and aligns complex equipment regarding.

• Fix machine breakdown during production by QFR' (as per triggers).

• Perform root cause analysis per triggers using 5-why, six sigma approach and problem- solving Terminator

• Monitor production processes on shift and correct any negative trends Ensure process quality and productivity.

• Perform a complex maintenance tasks, machine set-ups and operator coaching to Support the overall Packaging team initiatives and arrangements.

• Reviewed technical documentation to complete equipment maintenance and repair.

• Organized and directed maintenance shutdowns and startups.

• Executed tasks within time and budget constraints.

• Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.

• Documented maintenance activities and confirmed compliance with relevant regulations.

• Other assigned duties.

•

Post Graduate Certificate : Advanced Manufacturing Management Sheridan College, Institute of Technology and Advanced Learning - Ontario, Canada Post Graduate Certificate : Project Management

Canadore College of Applied Art and Technology - Onatario, Canada Bachelor of Science Degree : Mechanical Engineering Kwame Nkrumah University of Science and Technology Advanced Diploma : Mechanical Engineering Technology Accra Technical University

Diploma : Computer Hardware

Benrude I.T Institute

Intermediate : Mechanical Engineering Apprenticeship Asuansi Senior High Technical School

LANGUAGES English

Full Professional

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