Gokulraj C - Production Operations Engineer

GOKULRAJ. C

Production Operating Engineer

+91-834-***-**** / ***********@*****.*** India

Experienced Production Engineer with Specialization in Automotive Manufacturing and Process Optimization SUMMARY

Over 6 years of experience in automotive manufacturing, specializing in production operations and quality

assurance, with a diploma in Mechanical Engineering from Mahendra Polytechnic College.

Expertise in leading shift operations, managing shop floor, and ensuring compliance with production targets and customer demands, demonstrating strong operational leadership and problem-solving skills.

Proficient in implementing and managing quality systems and audits, 7QC tools, FMEA, and 8D problem-solving methodologies to enhance product quality and

operational efficiency.

Skilled in developing and implementing standard

operating procedures (SOPs) and Process Failure Mode and Effects Analysis (PFMEA) for new products,

contributing to sustained manufacturing excellence.

Proven ability to conduct line audits and improve process control, utilizing techniques such as Poke Yoke for error- proofing and quality assurance.

STRENGTHS

Production Management

Quality Assurance

Operational Excellence

FMEA (Failure Mode and Effects Analysis)

8D Problem Solving

7QC Tools

Process Optimization

Team Leadership

SOP Development

Process Failure Mode and Effects Analysis

Poke Yoke (Error-Proofing)

Continuous Improvement

5S & 3C Methodologies

Team Work

MAJOR ACHIEVEMENT

Awarded a certificate for successfully completing training in Communication & Presentation Skills within my

company

EMPLOYMENT DETAILS

Mando Automotive India Pvt Ltd, Tamil Nadu 12/2017– Present Growth Path:

Operating Engineer 12/2018 – Present

Apprentice Trainee 12/2017 – 12/2018

As Operating Engineer

Leading shift operations in the shop floor, continuously working to ensure the timely accomplishment of production targets in alignment with customer demands.

Actively participating in the production management team to strategize and plan forward, enhancing operational effectiveness and efficiency.

Collecting, analyzing, and presenting daily and weekly production figures, developing key performance indicators (KPIs) to measure and improve production performance.

Conducting skill evaluations and developing multi-skilling programs for operators to foster a versatile workforce.

Preparing standard operating procedures (SOPs) and Process Failure Mode and Effects Analyses (PFMEA) for new products, ensuring robust process controls are in place.

Maintaining high standards of shop floor organization and operational quality, adhering to 5S & 3C methodologies.

Implementing Poke Yoke methods to verify and improve error-proofing processes, enhancing product and process quality.

Analyzing daily process and part rejections to maintain in-house parts per million (PPM) within targeted limits.

Developing and delivering training on One Point Lessons (OPL) and Product Knowledge Dumps (PKD) to address quality issues and improve operational awareness.

As Apprentice Trainee

Assisted in the management of daily production operations under the guidance of experienced engineers, learning fundamental production processes and quality standards.

Supported the setup and adjustment of machinery parameters to meet work standards, ensuring compliance with operational specifications.

Participated in line audits to identify and rectify process discrepancies, contributing to the improvement of process controls.

Engaged in various training programs to enhance technical skills, including basic safety and quality management systems.

EDUCATION

Diploma in Mechanical Engineering from Mahendra polytechnic college, Namakkal – 2017

HSC from Govt Boys higher secondary school, Magudanchavadi – 2015

SSLC from Govt Boys higher secondary school, Magudanchavadi – 2013

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