Quality Engineer with Lean Six Sigma Green Belt

Robert R. Cook

St Charles, MO ***** *************@*****.*** 573-***-**** (Mobile)

Experienced manufacturing and process engineer with a strong background in automation, quality assurance, and continuous improvement across diverse industries including lift manufacturing, semiconductor printing, and food-grade packaging. Proven ability to lead engineering change initiatives, optimize manufacturing processes, and collaborate with vendors to resolve specification issues. Skilled in PLC programming, equipment installation, and project management. Demonstrated success in implementing CMMS systems, conducting first article inspections, and driving lean manufacturing practices such as 5S. Holds a Lean Six Sigma Green Belt Certification, a Bachelor of Science degree in Industrial Management, and has completed basic and advanced coursework in PLCs.

Process Improvement

Quality Inspections

Vendor Coordination

PLC Programming

CMMS Setup

Equipment Installation

Project Management

Lean Six Sigma

CNC Operation

Troubleshooting

Regulatory Reporting

Team Leadership

Patriot Machine St Charles, MO September 2025 to present Quality Engineer

Performed and maintained special tool calibrations and calibrations log per Aerospace specifications AS9102 and AS9103.

Used ERP to enter and maintain customer supplied parts and fixtures per Aerospace specifications AS9102 and AS9103.

Snorkel Lifts Elwood, KS November 2022 to June 2025 Manufacturing Engineer

Originated, edited, and updated manufacturing and engineering change requests.

Evaluated and modified manufacturing processes to improve performance.

Checked the quality of parts to ensure they met specifications and provided guidance on control and usage.

Conducted first article inspections and recommended corrective actions to bring parts into compliance with engineering specifications.

Collaborated with vendors to ensure part quality and implement corrective actions for components that did not meet specifications.

Brewer Science Incorporated Springfield, MO December 2020 to April 2022 Process Engineer

Evaluated the safety of existing machinery to ensure compliance and operational integrity.

Operated an Atma printer to print electronic circuitry on flexible surfaces.

Inspected and tested the circuit printer, materials, and final products to maintain high quality standards.

Reviewed print requests to verify that print parameters met required specifications.

Oversaw and assessed vendor bids for the purchase of new equipment to support production needs. Express Employment assigned to Precision Wicking Springfield, MO April 2020 to September 2020 Manufacturing (Temporary Employment)

Led second-shift production of candle wicks, ensuring quality and efficiency by supervising staff, resolving operational issues, and monitoring equipment and materials to meet production goals and reduce waste. Manchester Packaging St. James, MO April 2013 to July 2019 Plant Engineer

Assisted in the production, print, converting, and quality control of food-grade blown plastic film.

Successfully completed automation projects, encompassing full-cycle wiring, PLC programming, and system installation, ensuring project continuity and successful deployment. SKILLS

PROFESSIONAL EXPERIENCE

Robert Cook Page 2

Acquired and applied expertise in PLC programming including Allen-Bradley, Siemens, Unitronics, and FactoryTalk View.

Developed HMIs, panel wiring, designing, implementing, and commissioning of industrial automation solutions.

Provided hands-on troubleshooting and maintenance support for existing control systems, ensuring continuous operation and identifying areas for process improvement.

Collaborated with cross-functional teams to identify automation opportunities and implement innovative solutions to improve efficiency, productivity, and safety within the packaging processes.

Undertook incomplete projects and completed wiring, PLC programming, and installation.

Learned to program, install and wire Programmable Logic Controllers, HMIs, and panels.

Assisted with the installation and implementation of CMMS software.

Ensured the safe installation of new equipment and personnel involved with the installation.

Planned, coordinated, and directed the design and building layout of machinery moved from one building to another.

Researched and investigated electrical and physical needs to accommodate the installation of new equipment.

Managed a $1.5 million dollar construction project.

Prepared and submitted EPA emission reports, stormwater inspections, and hazmat identification and removal.

Analyzed and implemented process improvements.

Worked as the project lead on an acquisition of two $150,000.00 converting machines.

Implemented 5S in the factory

US Army National Guard Honorable Discharge, Held Secret Security Clearance 6 Years Missouri S&T Rolla, MO Completed

Basic and Advanced PLC Courses

Completed Basic and Advanced PLC programming courses with hands-on training in Allen-Bradley, Siemens, Unitronics, and Mitsubishi.

Proficient in Ladder Logic, Structured Text, and Sequential Function Charts

Skilled in PLC troubleshooting, wiring, and hardware integration

Experienced with HMI integration, data handling, and network communication (Ethernet/Serial)

Applied PLC knowledge to real-world automation projects in manufacturing environments

Familiar with simulation tools for testing and validating PLC programs Missouri State University Springfield, MO Graduated

Completed courses in safety, distribution management, motion and time studies, and engineering economics

Proficient in 2D and 3D CAD

Applied experience with geometric dimensioning and tolerances

Applied experience in process control and process improvements

Lean Six Sigma Green Belt Certification – Purdue University

US Army Advanced Training Diesel Mechanic

CNC Machine Operator Certification

Member of Epsilon Pi Tau Honors Fraternity

Private Pilot License

MILITARY SERVICE

EDUCATION

TRAINING, CERTIFICATIONS, AND HONORS

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