Senior Quality Engineer - Oil & Gas Manufacturing

Madhav Jaiwal

Senior Quality Engineer (SQA) *************@*****.*** Pune

Total Experience: 6.5+Years +91-797******* /904-***-**** TECHNICAL SKILLS

Quality ISO standard: ISO 9001-

****, ***-*** *****001, API-

Q1,API-5CT, API 7-1,7-2.

Specific Standard: ASTM, DIN,

ASME,ISO.

Quality Control&Inspection skill:

Dimensional,functional check &

visual,Vernier caliper, Micrometer,

height gauge,Ra tester,Hardness Test.

Pitch Micrometer, PD,Threading

Inspection, Bore Gauge,NDT,FAI.

Inspection&Testing: Measurement

Tool, Hardness Testing, MPI, UT,

LP, PMI,Final inspection, In-process

inspection,Inward inspection,GD&T.

Problem solving & Analysis:

RCA,5Why,Fish-bone Diagram,

CAPA,SPC,MSA,CP,CPK,7QC,3M.

Testing Knowledge: Mechanical

testing, Chemical testing,impact

testing,Proof load, Mill TC,tensile

testing.

Software Skill: Ms Office, Excel,

Power Point, ERP,QI-macros.

Manufacturing Process: Machining

Coating,Product quality, Annealing,

Tempering,Quenching,Hardening.

Normalizing.

Quality-analysis: CAPA, RCA,

Why-Why,Analysis,PPM,COPQ,

8D.

Documentation Knowledge:

PPAP, MSA, SPC, PFMEA,

PROFILE SUMMARY

Dynamic, passionate, and results-driven Quality control & Quality Assurance with 6.5+years of experience in developing and deploying end-to-end project with oil & gas Manufacturing industry. Skilled and implementing ISO 9001,API20E,API-Q1 Quality management system,ensuring compliance with industry standard such as ASTM,ASME,DIN & Customer Specific requirement.

Proven track record in delivering innovative,Qualitative solutions across Oil and Gas Sector For Manufacturing, by transforming into strategic decisions. Proficient in Quality control, Quality assurance, Final Quality and Documentation hands-on experience in:

Final Inspection: Dimensional report,ITP,visual, Pre-PDI, Final PDI,Inspection record,Inspection document,NCR,Dispatch Clearance,Verify Marking & Surface Finish.

Inward Inspection: As per PO material verify,NCR,Dimensional,Surface Finish and physical condition of material,Clear GRN &GDN,Complied with ASTM,ASME,ISO.

In-Process Inspection: ITP,First Piece Approval,Stage wise inspection by using instrument,Followed SOPs &WI,Customer Satisfaction,on-time delivery,CAPA,NC,Dimensional and visual check. Reducing rework. PROFESSIONAL EXPERIENCE

Senior Quality Engineer Western Heat&Forge.

Implemented supplier quality improvement initiative through structured RCA.

Supplier quality assurance and development with compliance as per requirement.

Supervise daily QC inspection,ensuring compliance with ISO,ASME, API,ASTM and customer Specification.

Review and approve inspection reports,test certificate,and quality documentation before dispatch.

Plan,assign and monitor inspection activities including dimensional,hardness and NDT testing.

Inspection of Valve and stud of Metric size As per customer requirement.

Conduct in-process,final,and incoming material inspection to prevent non- conformity.

Lead rout cause analysis and implement corrective and preventive action(CAPA) for quality issues.

Coordinate with production,design and procurement teams to resolve quality- related problem.

To guide and train to new trainee

DFMEA,APQP.

EDUCATION

BE Amravati University

2018 CGPA 8.17

HSCC 12th Aurangabad Divisional

Board 2014 76.77%

SSC 10th Aurangabad Divisional

Board 2012 81.09%

STRENGTHS

Team player with

leadership potential

Proven ability to manage

multiple projects and

deadlines

Strong analytical and

problem-solving mind-set

Quick learner with ability

to adapt to new tools and

technologies

Effective communicator

with experience in cross-

functional collaboration

Responsibilities &

Achievements:

Monitoring inward, in-

process,& final inspection

and coordinate to team

Handling customer

complaint and doing why

why analysis and summit

the action plan to customer.

Maintain the customer &

Internal PPM.

Maintain the KPI like

PPM,COPQ, Gauge

Calibration.

Handling the Team and

giving the KT for new

trainee.

Best Performance award

form ASK.

Award for reduce the

inspection lead time

from Ultra.

Ensure adherence to safety, environmental and Quality Management system.Taking knowledge about Lean Six Sigma.

Quality Engineer - Ultra Carpotech pvt.ltd May 2022 – May2025 3Y

Perform In-process,final and incoming inspection as per quality plan and customer requirements.

Interpret engineering drawing,standard and inspection and ensure quality.

Conduct Dimensional measurement,Hardness testing and visual inspection using calibrated instrument.

Prepare Inspection test report and doing inspection as per drawing.

Assist rout cause analysis and product defect,improvement process.

Hands on Experience about of instrument Micrometer,vernier, height gauge,PD gauge,and all measurement tool and doing inspection as per drawing.

Ensured first piece of In-Process,at final inspection report were properly and approved before dispatch

Uploading Document on Customer Portal.

Handling customer complaint and summit the action plane to customer. Jr.Quality Engineer - ASK Engineers JUN 2019 – MAY2022 3 Years

Verify that all quality related activities are in accordance with standards investigate product quality in order make to achieve customer stratification.

Fill the FPA report on daily basis and maintain the specification.

Identify the defect and deviation and taking the corrective action.

Handling the all measurement tool and check the product.

Supported the TPI and coordinated with client for quality client.

Handling all instrument.

Support to customer.

Fill NCR and R/W form.

PROJECT DETAILS

Project 1: Document Control,QMS & Customer Complaint CAPA project Responsibilities & Achievements:

Executed end-to-end Oil & Gas project life-cycle, Implemented document control system of Station-wise Quality record.

Identified critical process variables impacting process performance and throughput.

Investigated customer complaint using why why analysis & Fishbone diagram.

Achieved a Zero recurrence of defect in subsequent project & Reduce the 50% time for searching gauges and usage frequency.

Handling Team,coordinate and solving problem of quality related. CERTIFICATION

Lean Six Sigma

Implemented Corrective & preventive Action(CAPA) to eliminate repeat issue. Project 2: Inspection project of QA/QC and Technical Document Summarization Responsibilities & Achievements:

Designed and implemented Plan for inspection to answer queries related to oil and gas project and summarize technical documents.

Performed dimensional,visual and prepare ITP with 100% dimension.

Coordinated with third party inspection and resolve NCR effectively.

Reduced Inspection time by 70% for engineers by providing instant answers and summaries.

Got award for reduce lead time for inspection.

Project 3 : To Reduce high rejection rate rolling machining process of flange component supplied for oil & gas Applications.

Responsibilities & Achievements:

Conducted root cause analysis(5 Why & Fish-bone Diagram) on recurring defect(out of tolerance bores,surface finish issue)

Introduced Poka-Yoke fixture design to eliminate operator error during setup.

Revised Standard Operating Process(SOPs) and providing training to operators..

Coordinated with tool suppliers to optimize cutting parameters for tool life improvement.

Rejection rate reduce from 8% within six month.

Achieve 20% cost saving by reducing scrap and rework &Improved On-Time delivery performance by 15%.

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