JAYA KUMAR KATHIRVEL
Mechanical Engineer
Phone: +974-********, WA +91-638*******
Email: ****************@*****.***
PROFILE
Bachelor of Mechanical Engineering with 4+ Years of experience in Oil & Gas and Petrochemical in Qatar & India.
Working with a Professional EPC & Maintenance Services Company for 3.1 years with exposure to working in Shutdown & Routine Maintenance jobs.
Good Knowledge of Execution of Large-Scale Shutdowns / Turnarounds.
Good Knowledge of Complete Shutdown Scope Management. o Prepare e-PTW permits for all shutdown tasks and get reviewed from the client on prior shutdown starts.
o During the shutdown period coordinate with the client to issue all permits without delay.
o Identification of tools and other materials for the scope. o Identification of specialized services and vendor requirements. o Review and coordinate the Rigging Study for heavy lifting activities.
Good Field Experience in the Shutdown of Static Equipment (Columns, Vessels, Boilers, Heat Exchangers, Furnaces), and Valves (Control Valves, Mechanical Valves etc.).
Prepared JSA’s, CSE Certificates, Ventilation Plan, Rescue Plan, Final closure witness Certificate.
Lead to manage and motivate people, able to complete Shutdown on time, quality and result oriented.
Coordination with the operation, project and plant maintenance teams for regular activities.
Coordination of daily permitting activities.
Coordination of exchanger bundle pulling, tube cleaning, tube plugging, pneumatic testing, etc.
Coordinating vessel, column, air filter house, exchanger inspection, and QC teams.
Coordinating the valve removal, shifting overhauling and reinstallation.
Coordination of the scaffolding, painting, insulation, instrumentation torquing and tensioning departments.
Responsible for completing the job with Zero rework.
Responsible for completing the job with zero lagging and leading indicators on Safety.
Responsible for completing the job always ahead of schedule or within schedule time with zero delays.
EDUCATION
2017-2021 Bachelor of Mechanical Engineering B.E., (First Class)
2015-2017 Higher Secondary Second Year.
PROFESSIONAL EXPERIENCE
January 2022 – Till the date Qatar Engineering & Construction Company WLL (Qcon – Qatar) Mechanical Supervisor / Junior Mechanical Engineer AREAS OF PARTICULAR EXPERTISE
A brief introduction to the following list of areas of particular expertise: Position: Mechanical Supervisor / Permit Coordinator Shutdown: Column Modification
Period: Jan 2024 – Till the date
Client: Qatar Energy LNG – Barzan
Leading mechanical modifications for distillation columns during current shutdown operations.
Coordinating with engineering teams to implement design and structural changes to columns.
Conducting real-time pressure testing and inspections to ensure column integrity.
Identifying and resolving mechanical issues to optimize the performance of the columns.
Monitoring column operations to ensure ongoing compliance with safety standards.
Providing technical support and troubleshooting during column modification activities.
Managing the installation and commissioning of new mechanical components for column upgrades.
Updating and maintaining documentation of all modifications and testing procedures in real- time.
Position: Mechanical Supervisor
Period: Nov 2024 – Dec 2024
Client: Qatar Chemical Company Ltd (Q-Chem) & Ras Laffan Olefins Company Ltd.
Critical Equipment Maintenance: Oversaw the issuance of PTW for major equipment like distillation columns, pressure vessels, and heat exchangers, ensuring full compliance with safety and operational procedures.
Collaborative Coordination: Coordinated with engineering teams, contractors, and clients to facilitate the timely approval and issuance of work permits, preventing delays and ensuring project continuity.
Safety & Risk Mitigation: Managed safety documentation requirements, including confined space entry and rigging plans, ensuring all risk assessments and safety protocols were met for high-risk tasks.
Position: Mechanical Supervisor / Permit Coordinator Shutdown: Train-4&5 common NGL/LNG Shutdown
Period: Sep 2024 – Nov 2024
Client: Qatar Energy LNG – South
e-PTW Process Management: Administered the complete lifecycle of e-PTW permits for the shutdown, ensuring permits were accurately created, reviewed, and executed for all phases.
Critical Equipment Maintenance: Oversaw the issuance of e-PTW for major equipment like distillation columns, pressure vessels, and heat exchangers, ensuring full compliance with safety and operational procedures.
Collaborative Coordination: Coordinated with engineering teams, contractors, and clients to facilitate the timely approval and issuance of work permits, preventing delays and ensuring project continuity.
Safety & Risk Mitigation: Managed safety documentation requirements, including confined space entry and rigging plans, ensuring all risk assessments and safety protocols were met for high-risk tasks.
Permit Completion and Close-Out: Worked directly with the on-site team to verify completion of shutdown tasks and ensure all e-PTW permits were formally closed, with proper documentation for audit purposes.
Position: Mechanical Supervisor / Permit Coordinator Shutdown: Train-1 LNG & SRU Shutdown
Period: April 2024 – May 2024
Client: Qatar Energy LNG – South
Spearheaded the creation of e-PTW permits across all shutdown phases, ensuring compliance with operational and safety standards.
PTW for critical equipment such as Heat Exchangers, Pressure Vessels, Valves, etc.., ensuring all attachments.
Prepared JSA’s, CSE Certificates, Ventilation Plan, Rescue Plan, Final closure witness Certificate.
Collaborated with client representatives to streamline the permit issuance process, minimizing delays and ensuring smooth workflow during shutdown.
Ensured all ePTW permits adhered to safety regulations, including confined space entry
(CSE), hot work, and lockout/tagout (LOTO) procedures.
Worked with on-site teams to review, close, and transfer e-PTW permits after each task, ensuring accurate documentation and safety compliance. Position: Mechanical Supervisor / Permit Coordinator Shutdown: Train-6 &7 LNG & SRU Shutdown
Period: March 2024 – April 2024
Client: Qatar Energy LNG – South
e-PTW Permit Development: Spearheaded the creation of e-PTW permits across all shutdown phases, ensuring compliance with operational and safety standards.
Task-Specific Permit Generation: Issued e-PTW for critical equipment such as Heat Exchangers, Pressure Vessels, and Valves, ensuring all attachments (e.g., Lifting Plans, CSE Certificates) were included.
Client Coordination: Collaborated with client representatives to streamline the permit issuance process, minimizing delays and ensuring smooth workflow during shutdown.
Permit Safety and Compliance: Ensured all e-PTW permits adhered to safety regulations, including confined space entry (CSE), hot work, and LOTO procedures.
Post-Task Permit Handover: Worked with on-site teams to review, close, and transfer e-PTW permits after each task, ensuring accurate documentation and safety compliance. Position: Mechanical Supervisor / Permit Coordinator Shutdown: Barzan-1 NGL& SRU Shutdown
Period: Jan 2024 – March 2024
Client: Qatar Energy LNG – Barzan
• Preparing e-PTW permits for pre-shutdown, shutdown and post-shutdown activities.
• Preparing Electronic Permits e-PTW for all tasks (Column, Vessel, Heat Exchanger, Valve, Stack, etc.) with required attachments (Lifting plan, Ventilation certificate, CSE certificates, check sheets, etc.)
• Preparing e-PTW Permits and Coordinating with clients to issue all permits without delay during the shutdown period.
• Coordinating with the work crew to close and hand over all the permits once the activity is finished at the site.
Position: Mechanical Supervisor / Permit Coordinator Shutdown: Train-6 & 7 SRU Shutdown
Period: August 2023 – December 2023
Client: Qatar Energy LNG – South
Developed e-PTW permits for all phases of the shutdown: pre-shutdown, active shutdown, and post-shutdown activities.
Generated Electronic Permits (e-PTW) for various tasks, including Columns, Vessels, Heat Exchangers, Valves, and Stacks, ensuring all necessary attachments such as Lifting Plans, Ventilation Certificates, CSE Certificates, and Check Sheets were included.
Issued e-PTW permits in close coordination with clients to avoid delays during the shutdown process.
Worked closely with the on-site team to finalize and hand over all permits upon completion of each task.
Position: Mechanical Supervisor
Shutdown: Train-3 & SRU Shutdown
Period: February 2023 – May 2023
Client: Qatar Gas – South
Preparing e-PTW permits for pre-shutdown, shutdown and post-shutdown activities.
Preparing Electronic Permits e-PTW for all tasks (Column, Vessel, Heat Exchanger, Valve, Stack, etc.) with required attachments (Lifting plan, Ventilation certificate, CSE certificates, check sheets, etc.)
Preparing e-PTW Permits and Coordinating with clients to issue all permits without delay during the shutdown period.
Coordinating with the work crew to close and hand over all the permits once the activity is finished at the site.
Position: Mechanical Supervisor
Maintenance: AGR (Acid Gas Removal) Liquid Incinerator repair work Period: April 2022 – January 2023
Client: Qatar Gas – South
Worked in AGR (Acid Gas Removal) Liquid Incinerator repair work.
Replace the burners because those are all in corroded condition.
Filter Replacement like Element filter (depends upon micron), Pal filter, Bag filter etc.,
Filter house Inspection and replaced if any filter is in worst condition like Defog, Conical filter, etc.,
Align checking for motor, Replaced the motors and oil replacements
Plate Exchanger removal and replacement
U-Tube Exchanger online leak arrested with the use of volking valve, volking machine and sealant.
Valve gearbox replacements.
Position: Mechanical Foreman
Shutdown: Train 6&7 & AKG-1 Shutdown
Period: January 2022 – March 2022
Client: Qatar Gas – South
Coordinating all types of valves (Manual valve, Isolation valve, Gate valve, Globe valve, SDV, ESDV, Check valve, NRV, etc.) Isolation, and dismantling sent to the maintenance shop for servicing, recollecting from the maintenance shop, reassembling, de-isolation and leak test arrangements.
Safety rules and procedure follow-up.
Full control over Manpower and Materials.
Require quality control awareness.
Coordination and Execution.
Dividing works according to the ability of workers.
Proper planning.
Materials arranging.
Aware of technical drawing.
Output estimation from workers.
Explain the Method statement and JSA to the work crew.
Proper reporting to the Management
PROFESSIONAL EXPERIENCE (India)
Employer: M/s. Precession Equipment Tool, Chennai
Period: August 2021 – November 2021
Position: Mechanical Supervisor
Assignment: Material Planning, Fabrication of Wastewater Storage Tank SS. PERSONAL DETAILS:
Name: JAYA KUMAR KATHIRVEL
Date of Birth: 30-03-2000
Age: 25 years
Gender: Male
Nationality: Indian
Marital Status: Unmarried
Passport No.: U2683611
Passport expiry date: 29-09-2031
Languages: English, Tamil, Hindi & Malayalam.
Computer Skill: Machine Learning, MySQL, Deep Learning, Power BI, Python, Creo CAD, Microsoft office.
I hope that the details mentioned in the CV data are fulfilling the necessary requirements. I kindly ask based on my work and knowledge experience that you take into consideration my CV to prove my best qualities and duties giving my best contribution to the growth of the company. Date: 24-01-2024
Place: Qatar (Jaya Kumar Kathirvel)