Maintenance Manager Project Management
Resume:
SUNIL GUPTA, P.ENG. CMRP
Whitby, ON, CANADA, L1M 0E4
Tel: 403-***-****
********@*******.***
(31) Sunil Gupta, P.Eng. CMRP LinkedIn
Objective: Senior level position in Reliability/Maintenance engineering where I can apply the concept of intelligent maintenance system (IMS) to transform from traditional “Reactive maintenance to Proactive maintenance” to increase Availability & Reliability of the diversified Equipment’s/systems
HIGHLIGHTS OF QUALIFICATIONS
Professional Engineer (P.Eng.) in Ontario, CMRP and having over 20 years of experience in Reliability Engineering & Maintenance, Plant shutdowns, Plant Engineering, Environmental Management System & Project Management
Extensive experience in monitoring, engineering & scientific data collection, Reliability Analysis, KPI Metrics and presenting the same to end-users
Strength in analyzing and improving engineering and administrative methods
Proven ability to manage both large and small groups and maintain productivity
Experience in Construction, Environmental issues, Safety, Preventive Maintenance & diversified Engineering projects including handling of Industrial chemicals
Fully conversant with Root Cause Analysis by Fish Bone Diagram, Lean Manufacturing & continuous improvement principles
PROFESSIONAL EXPERIENCE AND ACHEIVEMENTS
Completed various FMEA (Failure Modes & Effects Analysis), Equipment Priority Analysis (EPA), Maintenance Plans & Strategy including creation and improving of various equipment Task Lists as per all failure modes
Supervised 12-15 Mill trade technicians including team of various contractors in the manufacturing plants
Planned and completed Turn Around maintenance for 84 MW -GE COGEN power plant, 35000 H.P. compressor and supporting equipment’s and cooling systems at Air Liquide Scotford, AB plant
Lead various teams for RCA (Root Cause Analysis) for significant impacts on failures, developing action plans including bad actors list
Fully understand Master Data requirements, Equipment Maintenance Strategy Developments and regular user of SAP( PM, MD and MM Modules), Live link and created MD for pipes and various equipment’s as per standards
Completed three Reliability Centered Maintenance (RCM) projects for Critical Rotating equipment – Pumps, Compressors, Exhaust fans, Air Circulation fans & Painting systems to minimize the cost and maximize availability & reliability
Implemented Condition based monitoring (CbM) methods to maintenance process such as vibration analysis, thermographs, infrared detection, oil analysis &ultrasound technology
Established “5S” approach for maintenance systems
Developed and implemented Total Productive Maintenance (TPM) system for all CNC punch presses, Hydraulic & Mechanical Presses in the plant to obtain maximum overall equipment effectiveness
Fully conversant with MAXIMO–Computerize Maintenance Management Software (CMMS), AutoCAD, regular user of MS Office including Oracle purchasing module
CODES & SYSTEMS
Wrote departmental manual, assisted in writing company’s QAP (Quality Assurance procedure) and work instructions as per ISO 9001 as well as for ISO 14001 Management System including auditing of procedures
SUNIL GUPTA, P. ENG., 403-***-****
Under my leadership, lead the company to receive ISO 14001 certification in Dec.2002 and OHSAS 18001 registration in June 2006
Review specs in detail, identifying items potentially not in compliance with applicable regulations/codes such as OSHA, NFPA, WSIB, CSA, Hydro, Fire and building
Design, developed and implemented Environmental Management system (EMS) and Emergency response plan (ERP) for the plant
Extensive knowledge for the Pre- start Health and safety Reviews (PSR)
Certified member of Joint Health & Safety committee (JHSC) therefore well versed with Occupational Health & Safety act and regulations in workplaces
ENGINEERING & MAINTENANCE
Extensive knowledge of Value stream mapping and KanBan systems for Lean manufacturing, 5S principles, Root cause analysis, SMED (single minute exchange of dies), Poka Yoke (Mistake Proofing) and continuous improvements in the various manufacturing processes
Written Standard operating procedures (SOP'S) for handling various chemicals used in the plant, maintenance procedures, maintenance &job plans including confined space entry permits
Design, developed, drafted and documented preventive maintenance schedules for burners, Natural gas fired ovens, compressors, electrostatic coating systems, press brakes and various material handling equipment’s
Responsible for managing and maintaining Reliability Centered Maintenance program for critical equipment’s
Applied, received and maintaining our Certificate of Air (COA) from ministry of environment, responsible for yearly reporting National Pollutant Release Inventory (NPRI)
Completed no. Of Man-Machine Safeguarding projects by installing Safety light curtains/beams, Ram blocks, interlocked safety guards, stop time calculations, advanced ergonomic palm button controls, and overload sensors, warning signs and placards
Purchased and installed CNC punch presses, Rock & Roll Roto molding machines, Salt crushing plant, Sheet to sheet galvanizing plant
Purchased and Implemented Lube it Software for Plant Lubrication Program/including administration of oil analysis program
Analyzed equipment histories to identify and address specific repetitive failures.
Implemented lean initiatives across the processes.
Preparing, implementing and monitoring departmental budgets
Regularly review downtime reports and equipment histories to identify solutions for reoccurring maintenance problems.
EMPLOYMENT HISTORY
Senior Reliability Engineer (Mining Ind.) Vale Canada, Sudbury, ON 2019 to 2024
Reliability Engineer (Paper Mill) AV Terrace Bay (Birla Group), ON 2016-2018
Maintenance Manager, Western Region Air Liquide, Scot ford, AB 2015-2016
Reliability Program Developer(Oil & Gas) Suncor Energy, Calgary, 2011- 2014
Production Manager (Contract position) SNC-Lavalin PAE, Canada 2010
Plant Engineering & Maintenance Manager Fileco, (Division of Teknion), Concord, 1999-2009
Manufacturing Engineer (Manufacturing) Inscape, New Market, ON. 1998-1999
EDUCATION, CERTIFICATIONS & TRAINING
Bachelor of Engineering (Mechanical)
Professional Engineer in Ontario since year 2000
CMRP (Certified Maintenance & Reliability Professional)
Contact this candidate