Instrumentation Maintenace, Installation & commissioning

JINA ANTONY

Contact: +91-904******* / E-Mail: **********@*****.***

Result-oriented professional targeting senior & mid-level assignments in Maintenance & Commissioning with a leading organization of repute in International and Oil & Gas/ Petro-chemicals/ Refineries

Post Applying for: Instrumentation Supervisor

PROFILE SUMMARY

Gained more than 14 years of commendable success in:

Installation & Commissioning ~ Operations & Maintenance ~ Trouble Shooting

Testing & Inspection ~ Field Instrumentation ~ Judgment and Decision Making

Safety Management ~ Quality Assurance ~ Team Leadership

Presently working as an Instrumentation Supervisor (Maximo) under Kuwait Oil Company (KOC)

Worked in a Gasoline supply project at Qatar Energy (QE), between QE Refinery and Multi product Berth to meet the required fuel supply during FIFA 2022

11 years of Operation & Maintenance experience with Kuwait Oil Company (KOC) Onshore Crude oil Gathering ceters, Condensate recovery Stations and Gas Booster stations

Attended Annual plant Turnaround shut down, with Qatar Fuel Additives Company (QAFAC)

Attended Annual plant Turnaround shut down, with ADNOC DAS ISLAND LNG TRAIN-1(offshore)Abu Dhabi

Plan and supervise the maintenance activities of a wide range of instrument & control systems in the plant and coordinate these activities with operations and other maintenance teams to ensure reliable functioning of the instrument and control systems.

Expertise in complete plant operations entailing planning, resource utilization, maintenance, quality management & manpower management.

Excellence in DCS, ESD, SCADA, AMS, Fire & Gas, Deluge System, all field instrumentation including analyzers, Process systems, Vibration Monitoring for Rotating Equipment’s, Crude Oil Separator, Crude Oil Desalter, Boiler unit, Crude Oil Dispatch using Ruston (TA-1500) Gas Turbine, Gas Compressor Anti-Surge control system, VSM, Condensate Recovery Unit, Instrument Air Compressors and others

Ability to make independent decisions in the planning, organizing and coordinating to develop solutions to complex problems.

Skilled in improving the efficiency of the control using available resources by searching/ installing suitable instruments as per the requirements.

Ability to work under pressure within deadlines with minimum supervision.

Understands the company health, safety and environmental policy and how it relates to his job. Performs his work in a safe and efficient manner and is familiar with relevant safe working procedures and practices.

Proficient in the areas of design coordination, selection of field instruments, installation, testing & commissioning of all control systems.

Effective communication with excellent relationship building, leadership, presentation & interpersonal skills.

Preventive and corrective maintenance of various instrumentation systems of Pneumatic, Hydraulic and Electronic in nature, used in oil production facilities such as production well headers, Water injection clusters Remote and Central gas compressor stations, etc

Assisting Auditors for Process safety audit and Maintenance verification audit

ORGANIZATIONAL EXPERIENCE

Since Feb’ 2023 Working with Bader Al Mulla Engineering for Kuwait Oil Company SEK Maintenance Services for Production Facilities (Contract No.18052906) as an Instrumentation Supervisor(MAXIMO) (2 Years)

Carrying out the material procurement for the Crude oil Gathering Facilities through KOC eBEAMS portal

Arranging the Instrumentation related materials from KOC Store through raising Desktop Requisition asper Bill of material

Creating Non-Contract Service Orders (NCSO) and sending material requests to various vendors and collecting quotations from the suppliers

Executing the Preventive Maintenance Schedules for calibration activities of instruments and control valves in the crude oil Onshore Gathering facilities

Coordinating the site senior technicians to creating the work orders for every job requests receiving from operators & controllers

Confirms the partial stroke test for all ESDV’s in the facilities are functioning properly & and maintain the records

Coordinating to update the instrumentation calibration records, corrective maintenance records, spare part list & ESD Test reports

July’ 2021- Jan’2022 with Doha Petroleum Construction Company (DOPET) as an Instrument Supervisor for a Gasoline Supply Project No.4216 at Qatar Energy-Refinery (QER) & NGL for FIFA 2022 (6 Months)

Key Result Areas:

Develop detailed daily and weekly work plans in accordance with the overall planning schedule in conjunction with the planning engineers’ supervision.

Evaluate, allocate and arrange the manpower requirements as per daily job plan

Carrying out the Instrumentation and F&G Equipment’s installation activities with proper planning

Assigning the PTW Coordinator for specified site and also emphasise job progress within time.

Installed Cathodic Protection system along with the 30” Gasoline supply pipeline.

Confirm the workers with proper PPE and attended the toolbox talk.

Monitor and control required material, spares, consumables and tools in high quality and quantities to ensure continuous availability.

Established the communication network between Accuload loading controller (from each bay) to SCADA server at Entry Gate, Exit Gate and Loading PLC at SER-11

Coordinating the Laying of fibre Optic & instrumentation cables between Multi Product Berth and QP Refinery

Issuing Work Permits, Job Safety Analysis, OQ documentation and etc. to determine activities to be performed and overseen on a daily basis.

Involves in Quality inspections by identifying punch points during project construction / new installation and follows up till closure.

Attended 20 days QAFCO-1 Shut down project, Coordinated Instruments and control valve field service and calibration in Ammonia and Urea Plant

Feb’- 2020 – Apr’2020 with ADGAS offshore-LNG (DAS Island, Optima No.883868) Shut down project for DESCON Engineering Abu Dhabi as an Instrument Supervisor (2 Months)

Key Result Areas:

Carried out Shutdown Maintenance for ADGAS LNG Train-1 at DAS Island.

Jobs are focused and scheduled in LNG Train-1

Supervise the sub-contractor personnel to ensure contractor performs all work to agreed standards for safety, health and environment and to attaining high levels of HSE performance.

Carried out the Preventive & Corrective Maintenance jobs such as field calibration of various instruments and control valves.

Job includes supervising the removal of control valves & accessories and fixed back all the Control valves and valve accessories after service, also doing functional test after the field calibration.

Carried out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data, calibration records & workshop reports.

Conducting weekly coordination meetings with other discipline supervisors to provide logical progress and target completions as per the contract schedule and daily work plan.

Feb’ 2019- Apr’ 2019 with Doha Petroleum Construction Company (DOPET) for QAFAC Shut Down Project as an Instrument Supervisor (2 Months)

Key Result Areas:

Carried out Shutdown Maintenance for Qatar Fuel Additives Company (QAFAC)

Jobs are focused and scheduled in Methanol, MTEB & Reformer plants at QAFAC.

Participates in major overhaul and Shutdown maintenance activities as assigned by Engineers, include carrying out shut down preparation, material collection also condition monitoring duties as assigned.

Supervise the sub-contractor personnel to ensure contractor performs all work to agreed standards for safety, health and environment and to attaining high levels of HSE performance.

Carried out the Preventive & Corrective Maintenance jobs such as field calibration of various instruments and control valves.

Mentored all Co-workers & Technicians regarding job safety by daily Toolbox Talks

Work responsibility includes removing the control valves and faulty instruments will send to workshop for service and calibration.

Carried out the loop checking & cable rerouting job in electrical interposing panel.

Fixed back all the Control valves and valve accessories after service and done functional test.

Carried out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data, calibration records & workshop reports.

Conducting weekly coordination meetings with other discipline supervisors to provide logical progress and target completions as per the contract schedule and daily work plan.

Dec’2010 – Apl’ 2018 with Gulf Spic General Trading & Contracting Company for Kuwait Oil Company SEK Maintenance Services for Production Facilities (Contract No.15051599) as a Senior Instrument Technician (8 Years )

Key Result Areas:

Led a team of 15 people including Instrument Technicians, Fitters & Labours in Kuwait Oil Company

Carries out Running, Breakdown & Shutdown Maintenance for crude oil Gathering Centers

Provide support to the operations and maintenance teams for equipment testing, Troubleshooting, routine equipment surveillance and Start-up activities. Liaise with Mechanical and Electrical sections and establish a seamless integration between operation and maintenance team tonsure compliance to the planned maintenance activities.

Carries out Routine maintenance, Preventive & Corrective Maintenance of field and control room Instrumentation.

Conduct and implement root cause analysis of equipment failures and non-scheduled shut downs and recommended problem resolutions to increase the reliability and availability of equipment

Work responsibility includes to assist the field operators to Start up & shut Down the process plant also operates and adjust unit conditions, Set points and other parameters through DCS.

Mentored all Co-workers& Technicians regarding job safety by daily Toolbox Talks

Supervising the field instruments calibration, installation, hook-up, cabling, pressure testing and loop checking

Launching various kinds of work permits such as Cold, Hot, Vehicle Entry & Confined Space Entry with a proper JSA.

Provide technical support in the field for the execution of critical maintenance activities of the equipments to ensure that the problems are resolved with minimum down time.

Carried out of complete calibration activities during shutdown maintenance, along with required plant equipment’s, work permit etc.

Provide technical support for development, implementation and commissioning of new projects in the mechanical design and specifications to optimize costs and ensure compliance with applicable standards and best practices.

Experienced the removal and Installation of radial (journal bearing) and axial (thrust bearing) Vibration probes with proper gap voltage after mechanical overhauling of gas compressor.

Done the calibration of Vibration probes using TK-3 Calibration kit.

Monitoring Bently Nevada Vibration and Condition monitoring system for Man Turbo & Cooper Bessemer gas Compressors

Conducting the Rotary and Linear actuator control valve calibration with several electro pneumatic valve Positioners like SIEMENS SIPART-PS2, MASONEILAN SVI2, ABB, FISHER FIELDVUE DVC-6200 etc.

Assisting various project Sight Acceptance Test (SAT) & Functional Test for control systems like DCS, ESD, AMS, Fire & Gas, SCADA, VMS and all field instrumentation including analyzers

Performing annual instrument maintenance checks on major equipment such as Condensate Recovery Unit, Ruston Turbines& Instrument air Compressor

Coordinating with Contractor for loop checking pre-commissioning & commissioning activities

Reading of P&ID s, ILD Drawings, process hook up drawings and cause & effect drawings.

Reducing corrective maintenance to minimum by adhering to PMs, resolving long term issues with discussions with vendors and providing inputs based on experience.

Preparing calibration schedules, Override summary records, Isolation records and periodic test intervals of instrumentation

Doing the visual inspection of calibration for LEL Gas detectors, Smoke Detectors, Open path Detectors & UV/IR Detectors carrying by contract personal

Rising HSE reports and suggestions to the Safety Department

Carrying the weekly Functional Test of fire pumps and Tanks & vessels Deluge system

Carried out the scheduled monthly partial stroke test and checking the valve signature for of all ESDV’S and troubleshooting for failure valves.

Preparing ESD Test report for scheduled Level-1, Level-2, Level-3 & Level-4 Shut down for various plants.

Diagnosing faults in workshop, carrying out all necessary repairs, tests to specify tolerances, reassembling and checking before reinstalling on site.

Developing job procedure, inspection test plan & quality plan and conducting technical audit

Selecting control schemes, identifying appropriate control system, managing enquiry specification preparation and selecting instruments based on type of application.

Preparation and keeping of calibration reports, daily maintenance reports, plant production reports and reporting to the KOC foreman/senior foreman/engineer.

Highlights:

Assisted the system vendor to upgrade the Plant ESD system to HIMA HIMAX.

Conducted facility major survey activities without total plant shutdown through proper planning.

Done the Sight Acceptance Test (SAT) of new Air Assisted HP Smokeless flare and prepared the punch clearance list for the facility.

Assisted the loop checking, Punch checking, Pre-commissioning & Commissioning activities of New Elevated Substation project EF-1600 done by South Korean Company (SK).

Assisted the loop checking, Punch checking, pre-commissioning & commissioning activities of New HP Smoke less flare project EF-1767 done by Mushrif.

Done the installation and configuration of Fieldbus communication for newly installed chemical skid instruments in the facility.

Completed MOC (Management of Change), Replaced the pneumatic instrument skid with electronic for water bath heater.

Completed MOC, Replaced the pneumatic controller skid with electronic Transmitters for crude export Transit pumps.

Assisted the DCS Rosemount RS3 Migration with new Emersion Delta-V by Al-Meer system engineer group.

Successfully Completed, the installation of new mass flow meters on crude & gas lines for Well Test Monitoring system.

Aug’2007- Dec’2010 with KREMENCO for Kuwait Oil Company SEK Maintenance Services for Production Facilities (Contract No.29410 ) as an Instrument Technician (3 Years)

Key Result Areas

Carried out Calibration, Servicing, Testing and maintenance of pneumatic and electronics field and panel instruments namely, Transmitters, switches, controllers, control valves, ESDV’S. Worked on different manufactured namely Rosemount, Fisher, Foxboro, SOR, Kent Taylor, Honeywell, Masoneilan, ABB, Magnetrol and Yogokawa

Done the field (Wet) & workshop (Dry) calibration of displacer Level Transmitter for I/F level measurement.

Carried out Calibration, servicing and maintenance of various types of F&G, H2S detection instruments namely Detronics, seizer and General Monitors

Hands on experience with online and offline isolation, removal, bypassing, flushing, pre commissioning and commissioning activities of all types of process lines and instruments using in oil &gas process fields

Well-versed with workshop calibration and field calibration procedures of all types of instruments.

Highlights:

Done the pneumatic migration with electronic instruments in various instrument skids.

Managed various projects on Transmitter Changes, Migration from Regulators to Control Valves, shutdown logic modifications and so on

Assisted the loop checking, pre-commissioning & commissioning activities of project EF-1500 done by Petrofac.

May’2007 - Aug’2007with KREMENCO, Kuwait National Petroleum Company (auto drain system project) as an instrument technician (3 Months)

Highlights:

Carried out the cable laying and loop checking from field instruments to control room.

Successfully Installed & commissioned new auto drain system (Agar Probe) for Ten no’s of crude oil tank in KNPC

Sep’2005-Sep’2006 with Fertilizers and Chemicals Travancore LTD. (FACT) Petrochemical Division, Eloor, Kerala as an Instrumentation Trainee (1 Year)

Attended the different types of Troubleshooting and calibration activities with experienced Engineers at various plants such as Ammonia, Phosphoric Acid, Sulphuric Acid & Re-boiler.

Assisting the field supervisors for calibration & service of control valves, Transmitters, level & pressure switches, Displacer level Transmitters

TRAININGS & APPRECIATION CERTIFICATIONS

Attended safety induction of Qatar Petroleum Refinery and NGL

Attended safety training of ADNOC offshore Das Island

Training Course on Electronic Work Permit (eWP) conducted by Kuwait Oil Company, Kuwait

Training Course on safety enhancement & Job Safety Analysis (JSA) conducted by Kuwait Oil Company

Training attended in Kuwait for HIMA PLC Mark-6 conducted by Kuwait Oil Company

Received an Appreciation Letter from Kuwait Oil Company for a successful completion of GC#03 Total plant shutdown for new elevated Sub-station project (EF-1600) TIE-IN done by South Korean Company (SK)

TECHNICAL & ACADEMIC DETAILS

National Apprenticeship Certificate (NAC) in Instrumentation from Fertilizers and Chemicals Travancore Ltd Eloor (FACT)

Completed Two Year National Vocational Trade Certificate Course in Instrumentation (ITI) from social welfare Technical Institute Aluva, NCVT Certificate Examination in 2004

12th from Govt. Higher Secondary School Chengamanad, Board of Higher Secondary Examinations in 2002

10th from Govt. Higher Secondary School Chengamanad, Board of Public Examinations in 2000

KNOWLEDGE PURVIEW

DCS (Emerson Delta V, Rosemount RS3, Foxboro IA series, Honeywell TDC-3000&Experion PKS)

PLC (HIMA Ellop-II, ALLEN-BRADLEY, ICS TRIPLEX, GE Fanuc]

SCADA (V-MONITOR, EMERSON)

Vibration Monitoring System by Bentley Nevada 3300, 3500& System 1

STANDARD EQUIPMENTS HANDLED

EMERSON AMS TREX, HART-475 communicator with fieldbus, HART-275 & 375, SFC.

DRUCK Pressure and Temperature Calibrators.

Bently Naveda proximity system Test kit TK-3 for vibration Sensor calibration.

Dead weight tester, SCANDURA pneumatic test gauges, UNOMAT pneumatic test gauges, Hydraulic pumps

Decade box, Fluke multi meter and mA Source

TECHNICAL KNOWLEDGE

Instrumentation: P&ID, PFD, Cause & Effect, Loop Drawings, Hook-up Drawings, Power supply Distribution Drawings & Cabinet layout Drawings

Others: Diploma in Computer Application (MS Office Applications), SAP, MMMS, Electronic Work Permit system (Ewp), eBEAMS (Maximo) and Internet Applications

PERSONAL DETAILS

Date of Birth : 26th October 1984

Perm. Address : Panikulangara (H), Aluva, Cochin, India- 683578

Present Location : Cochin, India

Languages Known : English, Malayalam, Hindi and Tamil

Nationality : Indian

Marital Status : Married

No. of Dependents : 3

Passport Details : W1785591 (Date of Issue: 17-06-2022, Date of Expiry: 16-06-2032 & Place of Issue: Cochin)

Visa Details : Transferrable Residence

Driving License Detail : India (No.41/4560/2005)

DECLARATION

I hereby declare that the particulars given above are true and correct to the best of my knowledge and belief.

Place: Aluva

Date: 11/August/2025 JINA ANTONY

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