Sheet Metal Assistant Manager
Resume:
Pune, INDIA
***************@*****.***
* ***** * ***** ** experience
gharat rahul
Design & applications
PROFILE SUMMARY
Design & applications Engineering
Bringing over 8 years of experience in PTC
Creo, generative design, and application
engineering, I specialize in supporting Original
Equipment Manufacturers (OEMs) to integrate
and optimize ZF steering systems. Proficient in
traditional hydraulic and advanced electric
power steering (EPS) systems, adept at
software and mechanical design to ensure
alignment with vehicle specifications. As an
Assistant Manager at Carraro India, I oversaw
3D and 2D release management, cast-forged
parts design, BOM preparation, and customer
change request management. I contributed to
successful project outcomes such as BHL and
EGR cooler designs, demonstrating strong
abilities in DFMEA, FEA, and sheet metal
manufacturing processes, and driving
substantial product development and cost-
saving endeavors.
WORK EXPERIENCE
Design & applications
Carraro
04-2023 - 04-2025
- Managed 3D and 2D release for off-highway
Axle, Transmission, and Transaxles product
design.
- Developed Cast-forged parts including GB
housing, Wheel shaft, Planetary Carrier,
Central housing, Trumpets, and Differential
Housings.
- Improved design based on virtual validation
reports, resulting in a 15% reduction in material
wastage.
- Standardized GD&T applications and
KEY SKILLS
Creo Design Engineering
Design Development Design Management
AutoCAD Solid Works
Die Casting Design CATIA
Surface Design Unigraphics
Product Design Visual Design
Interaction Design Solid Edge
Design Review Assistant Design Manager
Design Manager
CERTIFICATION
Catia creo anys
PROJECTS
Maxima bajaj
2 Months
Egr cooler
Model design of Electrical Panel Box using
Creo2.0
485 Days
Model design of Electrical Panel Box using
Creo3.0 Description :Preparation of 3D model
and drawings for manufacturing. Conversion
to a Sheet metal optimized the weight and
strength of the component. Packaging check
and finalize the cad model. Manufacturing
drawings with GD&T.
implemented design enhancements, improving
product manufacturability by 20%.
- Led VA/VE and DFMA initiatives, resulting in
10% cost savings and a 25% reduction in
assembly time.
- Introduced alternate materials and heat
treatment, enhancing product durability by
30%.
- Prepared reference drawings for parts with
chronic issues, reducing design iteration time
by 40%.
- Created 3D models, assemblies, and detailed
drawings, ensuring accurate and efficient
manufacturing processes.
Sr Design engineer - sheet metal EGR cooler
design
Yinlun ADM India Pvt Ltd
08-2019 - 04-2023
- Designed and developed sheet metal EGR
Coolers, ensuring adherence to YINLUN
(CHINA) Standards.
- Created Assembly Layout and packaging
based on customer inputs, leveraging
proficiency in CREO 2.0 and CREO 4.0 for
product data management, Cad 3D modeling,
and drafting.
- Managed top level and child part assembly
and detailing, encompassing stages from
Concept to Prototype, Tooling, and Production
release.
- Engineered cast parts, Forged parts, and
sheet metal components, showcasing diverse
expertise.
- Implemented cost saving changes (VA/VE) in
the existing design, yielding a 12% reduction in
production costs.
- Provided technical support to team members,
enhancing overall productivity and project
efficiency.
- Actively participated in requirements and
defect analysis review meetings, contributing
LANGUAGES
english
German
to improved product quality.
- Generated SPM for EGR cooler manufacturing
using press & plc system, streamlining
production processes.
- Demonstrated knowledge of sheet metal
manufacturing process, ensuring seamless
production and compliance.
Design Engineer
Global Technology Solutions
07-2017 - 08-2019
Cad model & detailing of Automotive and
Industrial parts in Creo2.0. Design and modify
parts as per customerʼs requirement by using
Creo2.0 software. 3D modelling of parts as per
design standards. 3D model of parts with the
use of surfacing tool. Creating manufacturing
drawings with the use of GD&T. Firstly
understand the requirement then make
detailing of component & Design Calculations.
Drawings distribution According to System.
APQP PPAP document. Creation of Standard
part code. Fixture Development.
Application Deputy Manager
ZF India
04-2025 - Present
• Involved in the development of new vehicle
models for leading OEMs like Tata Motors,
Eicher Motors, Force Motors, Ashok Leyland,
Mahindra & Mahindra, and Mahindra Swaraj
Tractors.
• Regular follow-up with customers and project
teams for design and validation.Managing full
NPD cycle including:Sending technical
questionnaires,3D packaging and 2D installation
drawing approvals,DVP (Design Validation Plan)
from customers,Submission and fitment of
prototype parts,Functional sign-offs and
performance trials,Final approval for product
ionization
EDUCATION
B.Tech/B.E. - Mechanical
2017
Pune University
Grade - 60%
Class XII
2012
Maharashtra, Marathi
Marks - 60-64.9%
Class X
2010
Maharashtra, Marathi
Marks - 80-84.9%
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