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Mechanical Engineer Continuous Improvement

Location:
Lombard, IL
Posted:
July 19, 2025

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Resume:

Rami Ghani

Mechanical Engineer

***********@*****.*** +1-224-***-**** 436 Arboretum Drive, Lombard, Illinois, 60148 Rami Ghani Summary

Highly skilled Mechanical Engineer with five years of experience in the manufacturing industry, specializing in optimizing production processes and ensuring equipment reliability. Adept at driving continuous improvement initiatives to enhance operational efficiency, reduce costs, and improve product quality. Seeking to work in an environment that is conducive to my intellectual, professional, and personal growth, where I can contribute significantly to the growth of the team/organization with strong experience and expertise leading to success. Skills

Mechanical Design

Equipment Troubleshooting

Process Improvement

CAD Proficiency

Data Analysis

Supplier Coordination

AutoCAD

Continuous Improvement

Manufacturing Optimization

Cross-Functional Collaboration

Regulatory Compliance

System Integration

Technical Documentation

Leadership

SolidWorks

Multitasking

Validation Testing

Project Management

Quality Assurance

Cost Reduction

Lean Methodologies

Minitab

GAMPs

Root Cause Analysis

Professional Experience

Validation Engineer, Weiler Engineering

Conduct comprehensive evaluations of electrical and mechanical schematics to ensure optimal system functionality and regulatory alignment. Assess HMI screen designs on BFS machines, verifying role-specific access levels and ensuring precise display content.

Enhance validation workflow efficiency by 30% and reduce follow-up time by 40% through the implementation of advanced tracking tools and streamlined interdepartmental coordination. Oversee and document IQ/OQ/PQ validation protocols for BFS machines and sterilization systems, maintaining compliance with industry regulations. Lead testing and calibration of analog input modules, validating alarm responses and sensor functionality for critical system operations.

Collaborate with customers during Factory Acceptance Tests (FAT) to review and finalize technical documentation, ensuring project alignment with client expectations. Employ quantitative analysis and innovative solutions to refine validation methodologies, contributing to improved product quality and operational efficiency. Project & Validation Engineer, Medela

Designed and structured validation documentation, ensuring alignment with stakeholder requirements and achieving regulatory compliance.

Spearheaded the development of new SKUs, NISU forms, and BOMs, contributing to over $1M in additional annual revenue.

Coordinated cross-functional problem-solving sessions to address project challenges and streamline workflows effectively.

Authored detailed operational guidelines for the Combi Packaging System and Automated Palletizer, enhancing process standardization and efficiency. Optimized project timelines and deliverables through strategic planning and regular progress updates, ensuring seamless execution.

Delivered cost-saving manufacturing enhancements, improving safety, quality, and productivity, resulting in annual savings exceeding $1.3M. 08/2023 – Present

Elgin, United States

06/2022 – 06/2023

McHenry, United States

Validation Engineer, Flex (Fixed-Time Contract)

Created validation frameworks and testing procedures for conveyor systems, focusing on performance metrics such as speed and pressure.

Resolved component and system deviations through in-depth analysis, ensuring enhanced operational reliability.

Assessed and calibrated equipment and machinery to meet functional specifications, achieving consistent performance outcomes.

Engaged with quality control, manufacturing, automation, and production teams to drive seamless integration and operational improvements. Applied lean methodologies and continuous improvement strategies to optimize production and packaging workflows, boosting efficiency.

Enhanced system performance by implementing data-driven processes and ensuring compliance with industry standards.

Validation & Test Engineer, Abbott Laboratories (Fixed-Time Contract) Designed optimized temperature ranges for sealers, enhancing system efficiency and performance metrics.

Authored comprehensive validation reports for medical equipment, ensuring strict adherence to regulatory standards.

Oversaw quality approvals within the materials management system, maintaining compliance with organizational benchmarks.

Conducted detailed functionality assessments of Cognex Scanners and Zebra Printers, ensuring reliable operation and durability.

Utilized Minitab to analyze data trends and patterns, driving process improvements and operational enhancements.

Mechanical Engineer, Imperia Engineering Partners

Assessed over 200 piping components and systems in nuclear power plants, ensuring compliance with safety regulations and enhancing operational reliability by 15%. Developed more than 50 color-coded technical drawings using AutoCAD and SolidWorks, improving documentation accuracy and reducing errors by 20%. Supported the design of 10+ new components in collaboration with engineering teams, meeting client specifications and project deadlines. Conducted system performance analyses that identified efficiency improvements, contributing to a 10% reduction in operational downtime.

07/2021 – 06/2022

Buffalo Grove,

United States

07/2020 – 07/2021

Gurnee, United States

06/2019 – 07/2020

Schaumburg,

United States

Education

Associate Degree in Mechanical Engineering, Harper College 12/2016 Palatine, United States

Bachelor of Science in Mechanical Engineering, University of Illinois 06/2019 Chicago, United States

Certificates

Project Management Lean Six Sigma Green Belt

Languages

English



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