Project Management Maintenance Manager

Agara Johncallistus Ifeanyichukwu

* ******* ***** **** ******, Lagos +234********** /+234********** **********@*****.***

Power Plant Management Engineering Project Management Facility & Utilities Maintenance Technical Troubleshooting

Analytical and results-driven professional with over 15 years of comprehensive experience in engineering and facility management, specializing in power plant operations, infrastructure maintenance, and strategic project execution. Proven expertise in leading the installation, commissioning, and troubleshooting of high-capacity power systems—including extensive work with gas and diesel generator sets up to 20.6 MW capacity—as well as managing buildings, utilities, HVAC systems, and critical infrastructure to ensure uninterrupted operations. Demonstrated success in enhancing system efficiencies, reducing operating costs by up to 30%, and spearheading innovative projects to improve energy production, distribution, and facility performance. Proficient in analysis, troubleshooting, and rectification of generator set instrumentation and facility control systems, consistently improving plant and facility reliability.

• Strong track record in developing and implementing strategies for standby power and facility systems, increasing reliability during unplanned breakdowns and reducing downtime by 25%.

• Transformational leader with a history of directing and mentoring cross-functional teams of up to 100 members, ensuring 100% compliance with engineering, HSE, and facility management standards.

• Articulate communicator with excellent organizational, interpersonal, and cross-functional collaboration skills, facilitating seamless coordination across engineering, operations, facility and administrative functions.

Core Competencies

Power Generation & Distribution

Electrical Systems & Facility Maintenance

Project Management & Implementation

Facility &Infrastructure Operations Management

Team Leadership & Mentoring

Safety Compliance & Risk Management

Preventive & Predictive Maintenance

Cost Reduction & System Efficiency Optimization

Building Services & Asset Management

Industrial Machines Installation

Technical Reporting & Documentation

Oil & Gas Control systems

Regulatory Compliance & Safety Standards

HVAC, Water & Utility Systems Oversight

Inventory, Cost Control & Budget Management

Forklift Operations and Maintenance

Operational & Maintenance Strategies

Proficiency in Windows Operating Systems, MS Office 365, CMMS and SAP

Analytical, Organization and Communication

Fault Diagnosis & Problem Solving

Vendor & Stakeholder Management

Project Management Software

Electrical Schematics and Blueprint Interpretation

Rope Access Techniques and Safety

Offshore Platform Operations

Remote Access Technologies

Advanced System Diagnostics and Repair

Professional Experience

CHI LIMITED, A subsidiary of (TCCC – The Coca Cola Company), Lagos, Nigeria 2009

Engineering Project and Maintenance Manager

Project Planning and Maintenance Activities:

• Develop comprehensive plans for project execution, preventive, predictive, and corrective maintenance of all critical systems and equipment.

• Installation and commissioning of production machines and 20.6MW Power Plant.

• Operation, maintenance, and repair of power systems including switchgear, generator sets (Jenbacher, Cummins, Caterpillar) and plant-wide electrical infrastructure.

• Directed maintenance and operations of all plant infrastructure including production buildings, administrative blocks, and utilities (HVAC, plumbing, lighting, compressed air systems, Boilers ).

• Coordinated renovations, repairs, and servicing schedules to ensure business continuity and workplace safety.

• Define scope, determine required resources (manpower, materials, tools, and equipment), and estimate job duration and costs.

• Generate detailed job plans and engineering work instructions to ensure safe and effective execution.

• Coordinate shutdown and turnaround maintenance planning and execution.

• Scheduling Engineering Operations:

• Develop and manage engineering and maintenance schedules aligned with operational goals.

• Balance planned maintenance with emergency repairs to minimize operational disruptions.

• Collaborate with production and operations teams to schedule activities during non-peak hours.

• Allocate manpower and equipment effectively to enhance productivity.

• Materials and Inventory Management:

• Ensure the availability of required spare parts, tools, and consumables through efficient inventory planning.

• Monitor usage trends and maintain optimal stock levels to prevent shortages.

• Oversee procurement of technical supplies and coordinate with vendors for timely deliveries.

• Work closely with the stores team to manage critical spare parts and ensure quality standards.

• Work Order Management:

• Supervise the generation, execution, and closure of work orders using a Computerized Maintenance Management System (CMMS).

• Ensure maintenance records, equipment history, and documentation are updated accurately and in real time.

• Track progress of engineering activities and ensure compliance with operational and safety standards.

• Review completed work for quality assurance and continuous improvement.

• Communication and Coordination:

• Maintain clear communication with maintenance teams, operators, engineers, and cross-functional departments.

• Serve as the technical liaison between internal teams, contractors, and regulatory bodies.

• Provide regular updates to management on engineering performance, schedules, and key issues.

• Facilitate coordination meetings and toolbox talks to align team efforts and ensure safe practices.

• Process Improvement and Technical Leadership:

• Lead root cause analysis (RCA) and reliability-centered maintenance (RCM) initiatives.

• Analyze downtime and performance data to identify recurring issues and propose long-term solutions.

• Drive implementation of engineering best practices, standards, and process optimizations.

• Mentor junior engineers and technicians, fostering a culture of continuous improvement and technical excellence.

• Facility and Infrastructure Management:

Oversaw the maintenance and operational efficiency of company buildings, offices, and associated facilities.

• Supervised HVAC systems, lighting, plumbing, and utility operations to ensure functionality, safety, and regulatory compliance.

• Implemented energy-saving initiatives and asset life-cycle planning for long-term infrastructure sustainability.

• Ensured facilities met health, safety, and environmental standards; coordinated inspections, repairs, and vendor management for building services.

Budget Management:

• Develop and manage the maintenance department’s budget, ensuring cost-effective solutions for equipment repair and maintenance.

• Monitor expenses and ensure the maintenance costs remain within the allocated budget.

Key Achievements:

Improved plant power generation efficiency by 15% and reduced operational costs by 30% through optimized system performance and contract management.

Reduced equipment downtime by 25% and enhanced equipment reliability via a comprehensive maintenance and asset management strategy.

Led multiple high-impact projects from design to completion with zero safety incidents over a 12-month period.

Improved team productivity by 20% through strategic training, performance evaluation, and resource planning.

Successfully managed vendor performance improvements and ensured timely delivery of critical engineering and construction tasks.

MANTRAC (CAT) NIGERIA LIMITED, Lagos, Nigeria 2005 – 2009

Field Service Engineer / CAT. Service Specialist

Directed installation, commissioning, and servicing of power plants and machinery across offshore and onshore platforms, reinforcing operational efficiency and system reliability.

Developed and enforced detailed pre-commissioning procedures and functional test protocols for electrical items and packages, confirming all processes adhered to rigorous standards. Oversaw troubleshooting, repair, and maintenance of electrical and instrumentation equipment, abiding by Caterpillar specifications to maintain optimal performance in offshore installations and marine craft.

Equipment Uptime: Achieve 98% uptime for installed power plants and machinery.

Mean Time Between Failures (MTBF): Increase MTBF by 20% for Caterpillar equipment through preventive maintenance and optimized servicing.

First-Time Fix Rate: Maintain a 90% first-time fix rate for troubleshooting and repairs.

Customer Satisfaction: Achieve and maintain a 95% customer satisfaction rate based on post-service surveys.

Safety Compliance: Maintain 100% compliance with safety regulations and zero incidents during installations and servicing.

Response Time: Respond to critical service requests within 4 hours 95% of the time.

Preventive Maintenance Completion Rate: Complete 98% of scheduled preventive maintenance tasks on time.

Energy Efficiency Improvement: Increase energy efficiency of power plants by 10% through optimized control systems and load management.

Training and Skill Development: Complete 40 hours of technical training per year to stay updated with the latest Caterpillar technologies and industry standards.

Documentation Accuracy: Maintain 99% accuracy in service reports and technical documentation.

Cost Reduction: Reduce maintenance costs by 15% through improved efficiency and strategic improvements.

Warranty Claims Reduction: Decrease warranty claims by 25% through improved installation and maintenance practices.

System Reliability Index: Achieve a 95% reliability index for installed power systems.

Innovation Implementation: Successfully implement at least two innovative solutions or process improvements per year.

Parts Inventory Optimization: Reduce parts inventory costs by 10% while maintaining 98% parts availability for critical components.

JOHNNY ENGINEERING SERVICES, Lagos, Nigeria 2003 – 2005

Field Service Engineer

Led testing and maintenance of remote access technologies on offshore platforms, overseeing complex projects and providing expert guidance.

Developed and implemented strategies for remote access systems, improving efficiency and safety protocols by 25%.

Managed troubleshooting, diagnostics, and repairs of advanced systems, reducing downtime by 30%.

Provided technical support and training to team members, enhancing overall team performance by 20%.

Collaborated with management on technology upgrades, resulting in a 15% improvement in operational efficiency.

Education

MSC Project Management - In view

City University Cambodia

Post Graduate Diploma, Computer Application Development: Distinction

Conestoga College, Milton, Ontario, Canada

B.Eng., Electrical/Electronic Engineering: 2.1

University of Port Harcourt, Rivers State, Nigeria

Training & CERTIFICATION

Cyber Security and software management, Canada

PLC and SCADA Operation and Troubleshooting, Canada

Forklift Operations, OSHA, Facility and Warehouse Inventory Management, Canada

GE Jenbacher Gas Engine Operation and Maintenance Training, Austria

Terberg Control Panel & Operation and Maintenance of Gas Generation plant, Accra Ghana

Installation and Commissioning of Ashaka Cement Power Project, Ashaka Cement Factory, Gombe State

Practical Troubleshooting of Electrical Equipment and Control Panels, Malaga, Spain

Caterpillar Electric Power Generation (EPG) I & II, Malaga, Spain

Basic and Advanced Troubleshooting on Power Train and Hydraulic Systems, Caterpillar Inc., IL, USA

Practical Power Distribution, Power Quality: Problems and Solutions, Mantrac (Cat) Nigeria Limited, Oregun

Power System Protection / Electrical Wiring Standards, Mantrac (Cat) Nigeria Limited, Oregun, Lagos

Electronic Monitoring and Control System, Mantrac (Cat) Nigeria Limited, Port Harcourt

Effect of Contamination on Power Generation Plant, Mantrac (Cat) Nigeria Limited, Port Harcourt

Safe Operation and Maintenance of Circuit Breakers and Switchgears, Mantrac (Cat) Nigeria Limited, Port Harcourt

Affiliations

Member Nigeria Society of Electrical Engineers Member IEEE, COREN

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