Production Manager A Team

Gaurangbhai Narendrabhai Amin

C – **, Ram Residency, Langata, Nairobi, Kenya, Phone +254-*********, +254-********* Email: **************@*****.***

Summary

With a career spanning over 28 years in the mechanical engineering domain, I have carved a niche for myself in operation, maintenance, and higher management, consistently driving excellence in production and factory management. My journey has been characterized by a relentless pursuit of efficiency, quality output, and operational excellence, underscored by a proven track record of surpassing targets and refining processes to boost productivity. My track record speaks volumes about my ability to achieve optimal results in production, consistently exceeding targets and optimizing processes to maximize output. With a keen eye for detail and a commitment to excellence, I have played a pivotal role in streamlining operations, implementing innovative solutions, and overcoming challenges to ensure seamless production workflow. Led audits and inspections to maintain compliance, ensuring all equipment installation and calibration meets industrial standards.

In addition to my technical proficiency, I possess exceptional flexibility in communication and Commercial skills, enabling me to seamlessly integrate into any working environment and collaborate effectively with diverse teams. By fostering a culture of collaboration and open communication, I have been able to harness the collective talents of terms to achieve shared goals. Managing the factory budget and controlling operating costs without compromising quality or safety. My overarching goal is to leverage my extensive experience and skills to contribute positively to the success.With a proven track record of delivering results and dedication to continuous improvement, I am confident in my ability to drive operational excellence and provide quality outcomes in any role I undertake. Professional Expérience

Upland Crops Ltd. ( United Millers ) Narok / Kisumu Operations and Maintenance Head since Feb -2024

United Miller produce Wheat Four 300 ton/Day, bakery producing 120,000 * 500 gms loaves and 24,000 * 800 gms loaves daily.Upland produce wheat fluor 150 ton/ Day.

Ooverseeing the daily operations of the Wheat milling and Bakery facility. Managing the preparation of documentation, manuals, and work instruction (SOP). Led the planning, execution, and monitoring of maintenance activities, ensuring the timely availability of resources (spares, tools) and addressing urgent maintenance needs to minimize production downtime. Monitor and optimize the process to maximize yield and minimize waste. Oversee the testing and inspection of raw materials and finished products. Address any quality issues and implement corrective actions as necessary. Enforce safety protocols and practices to maintain a safe working environment and comply with health and safety regulations. Supervise and monitor tor plant staff, including production workers and technicians. Identify and implement cost-saving measures without compromising product quality. Ensure compliance with environmental regulations, industry standards, and company policies. Prepare and present regular reports on plant performance, production metrics, and financial performance to senior management. Identify areas for process improvement and implement best practices to enhance efficiency and product quality. Vegpro Kenya Ltd. Stands as a major exporter of Vegetables and Flowers. Group Maintenance Manager – Jan 2023 to Dec. 2023

Responsibilities encompass the meticulous upkeep of plant equipment and machinery to minimize operational disruptions, focusing on controlling process downtime across packing machines and utility equipment. Oversight extends to maintaining essential infrastructure, including cold rooms, HVAC systems, compressors, pumps, heavy movers, boilers, and diesel generators spanning various power capacities.

Proficiently diagnose machine malfunctions, employing hands-on testing and inspection methods to troubleshoot complex issues. Strategic planning of repair work, guided by maintenance manuals and blueprints, ensures efficient resolution of technical challenges while adhering to budgeted production costs. Contribute to workforce development by creating comprehensive training materials that outline company policies and safety protocols for new hires. Guiding technical teams in planning production activities, meetings, machine maintenance schedules, worker schedules, budget maintenance, and product quality. Conduct routine equipment inspections and maintain meticulous records of repair activities. Proactively manage inventory by ordering necessary supplies, parts, and equipment from trusted suppliers to facilitate seamless project execution. Spearheaded projects involving pack houses, greenhouses, and cold rooms, ensuring operational excellence and adherence to regulatory standards.

Demonstrated achievements include optimizing temperature control within propagation houses through innovative solutions such as biomass and oil fire boilers, resulting in significant cost savings and enhanced operational efficiency. Additionally, established preventive maintenance schedules to enhance equipment reliability and longevity. Kensalt Ltd stands tall as one of Kenya's leading salt producers (Solar, and vacuum plant), with Solai Aqua spearheading the domain of RO-filtered water, boasting a capacity of 150,000 liters per day. Plant Head– Aug 2019 to Sept. 2022

Planning, organization, and execution of day-to-day operations, meticulously aligning activities to surpass customer expectations. My focus lies in enhancing production, optimizing asset utilization, and fostering flexibility while upholding stringent quality standards and minimizing superfluous expenditures. Charged with overseeing production output, product quality, and timely dispatch, I employ resource allocation strategies to Maximize efficiency and leverage assets for optimal performance. This includes the maintenance of heavy earth movers, generators, salt crushers, boilers, pumps, and blow molding machine equipment essential for operational continuity. Managing the factory budget and controlling operating costs without compromising quality or safety. Constant vigilance characterizes my approach as I monitor operations closely, swiftly implementing corrective measures to address deviations and ensure seamless workflow. Cultivating a culture of trust and empowerment, I lead by example in recruiting, managing, and nurturing plant staff, fostering a cohesive and high-performing team environment. Driven by data-driven insights, I conduct thorough analyses to identify areas of improvement, mitigate waste, and streamline processes while prioritizing plant safety protocols. Remaining abreast of evolving production management practices, I continuously seek to integrate cutting-edge methodologies to drive operational excellence. My tenure at Kensalt Ltd has been marked by notable achievements, including rapid career progression from shift manager to plant head. Under my leadership, production has surged from 2500 to 3000 tons/month, with a pinnacle achievement of 3200 tons/month in February 2021.Maintain regular communication with suppliers, clients, and senior management to ensure alignment with organizational goals and objectives. Address any issues or concerns promptly to maintain positive relationships and support business objectives. Enforce strict housekeeping standards to maintain a clean and safe working environment. Conduct regular safety inspections to ensure compliance with regulations and minimize the risk of accidents. Kennat Inks and Chemicals Ltd specializes in the production of printing inks, offering a comprehensive range of products to meet diverse customer needs.

Factory Manager – April 2010 to July 2019

At Kennat Inks and Chemicals Ltd, I oversee the operation and maintenance of essential plant and equipment, ensuring seamless functionality of critical assets such as the Buller and Cox triple roll mill and the ink dispensing unit sourced from Malaysia. Additionally, I manage the upkeep of DG sets including FG Wilson and Perkins models sourced from the UK, guaranteeing uninterrupted power supply for production operations. Facilitating effective communication, I liaise with both local and overseas suppliers and customers across East Africa and Europe, fostering strong partnerships to sustain the uninterrupted flow of raw materials and components essential for production. Meticulous inventory control practices are implemented to maintain optimal stock levels, while astute negotiation skills are leveraged to secure favorable terms with suppliers. With a keen eye on production efficiency and product quality, I oversee daily operations to meet and exceed customer expectations. This includes stringent quality control measures and adherence to regulatory standards, ensuring that our products consistently meet the highest industry standards. Navigating the regulatory landscape, I interface with government departments such as the National Environment Management Authority (NEMA), the Ministry of Labor, and city council, ensuring compliance with relevant regulations and fostering positive relationships with regulatory bodies.

My tenure at Kennat Inks and Chemicals Ltd has been marked by significant achievements, including the implementation of production planning mechanisms that led to a remarkable increase in production from 20 to 30 tons per month. Furthermore, I played a pivotal role in driving sales growth from 50 to 80 million/month in 2011. Additionally, I spearheaded the installation and management of a new production line in 2016, a strategic move that has contributed to the company's continued success in meeting market demands. My commitment to safety is underscored by the attainment of a certificate of completion in fire, health, and safety training in 2017, ensuring a safe working environment for all employees. Viro Locks serves as a premier distributor and assembler of esteemed lock brands including VIRO, ORIV, and CISA, catering to the discerning needs of the East African market. Production Manager – Jan 2003 to Jan 2010

At Viro Locks, I oversee multifaceted responsibilities crucial to our operational success. Project management takes center stage as I spearhead initiatives for a diverse clientele including hotels, offices, and residential buildings, ensuring seamless execution from conception to completion.

Facilitating robust communication channels, I engage in correspondence with a diverse network of local and overseas suppliers and customers spanning East Africa, Europe, the Middle East, and India. This ensures the timely procurement of quality materials and the fulfillment of customer requirements on a global scale. Directing my attention to our assembly line, I oversee the meticulous assembly of locks and coordinate the repair of automotive control cables and heavy earth movers, ensuring the integrity and functionality of our products. Notable achievements underscore my tenure at Viro Locks, including a significant increase in monthly sales from 15 million to 20 million. Through astute analysis and strategic intervention, I identified and addressed weaknesses within the assembly line, implementing effective mechanisms that boosted production from 6000 to 7200 pieces/month, all achieved with the same workforce. These achievements stand as a testament to our commitment to operational excellence and continuous improvement.

R.K. Metal is at the forefront of manufacturing cast iron steel, displaying a commitment to excellence in production. Senior Engineer – Jan 1996 to Sept. 2002

At R.K. Metal, I collaborate closely with team members to ensure the seamless functioning of our operations, fostering a culture of collaboration and efficiency throughout the manufacturing process. Integral to our operations is the meticulous maintenance of essential equipment, including pumps, filters, heat exchangers, cooling towers, D.G. sets, and compressors. By proactively addressing maintenance needs, we uphold operational reliability and efficiency.

Central to my role is the evaluation of maintenance issues, where I systematically analyze and diagnose problems to implement effective solutions, minimizing downtime and optimizing productivity. In addition, I am responsible for developing preventive maintenance schedules and overseeing stock management for spare parts, ensuring that we have the necessary resources readily available to sustain uninterrupted operations. Through strategic planning and foresight, we mitigate risks and maintain operational continuity, contributing to the overall success of R.K. Metal in the manufacturing landscape.

Essar Steel, a titan in India's steel industry, commands a formidable presence as one of the nation's largest steel plants.

Field Controller – May 1993 to Nov 1995

At Essar Steel, I play a pivotal role in the construction and installation of critical infrastructure including pump houses, filter houses, heat exchangers, cooling towers, and the setup of D.G. sets and compressor houses. Through meticulous planning and execution, we ensure the seamless integration of these vital components into our operational framework. Maintenance stands as a cornerstone of our operational efficiency, where I oversee the upkeep of pumps, filters, heat exchangers, cooling towers, D.G. sets, and compressors. By implementing rigorous maintenance protocols, we guarantee the reliability and longevity of our equipment, minimizing downtime and maximizing productivity. A key aspect of my responsibilities involves the development of preventive maintenance schedules, and meticulously outlining timelines for routine inspections and servicing activities. Additionally, I manage the stock of spare parts, ensuring that we maintain adequate inventory levels to promptly address any maintenance requirements that may arise. Through these efforts, we uphold the highest standards of operational excellence at Essar Steel, ensuring that our facilities remain at the forefront of the steel manufacturing industry in India. JEM is engaged in the manufacturing of single-phase and three-phase Electric Motors and C.F. Pumps. Apprentice Engineer

• Enhancing safe working practices

• Responding to safety issues

• Determining the tooling and gauges to manufacture various parts of machinery. RAMA IND. Is engaged in the production of Rotor die-casting. Trainee Engineer

• Daily production report

• Inspection of produce component

Education Qualification

BE Mechanical Engineering -S.P. University, V.V. Nagar, Gujarat, India Key Skills -

• Computer-aided manufacturing ( C.A.M. ) - Programming of turning and machining center.

• Production planning and control ( P.P.C. )

Diploma in Mechanical Engineering -The Technical Education Board of Gujarat, India Date of Birth: 31st August 1973

Gender: Male

Nationality: Kenyan

Passport No: A119208.

ID No: 2860900

Linkedin : https://www.linkedin.com/in/amin-amin-09504b90/

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