Design Engineer Mechanical
Resume:
GUNASEKARAN B
DESIGN ENGINEER
*******@*****.***
www.linkedin.com/in/gunasekaran-babu-660b44114
Mechanical Design Engineer with 7+ years of experience in NPD and R&D for automotive and aerospace components. Specialized in forged parts, precision assemblies, DFM/DFA, GD&T, and FEA. Proven ability to lead design from concept through validation and production. Seeking a Senior Design Engineer role to drive high-performance, innovative product development
Key Skills
NEW PRODUCT
DEVELOPMENT
FORGING DIE DESIGN
LEAN MANUFACTURING
TOLERANCE STACK-UP
ANALYSIS
ANSYS SIMULATION
DEFORM SIMULATION
REVERSE ENGINEERING
GD&T
PROCESS CAPABILITY
ROOT CAUSE ANALYSIS
INSPECTION GAGE DESIGN
MACHINING FIXTURES
TOOLING
DFM/DFA
CAD Tools:
SOLIDWORKS 2024, CREO 4.0,
CATIA V5, AUTOCAD 2020.
Simulation Tools:
ANSYS 2024 Workbench,
SOLIDWORKS SIMULATION.
Forming Software’s:
DEFORM V13 & V11.
Standards:
GD&T - ASME Y14.5-2009
SURFACE FINISH -ISO 4287-
1997
GENERAL TOL. – 2768-1:1989
GAGE STD. - IS3455.1971
SPLINE STD. - DIN 5480
FORGING STD. – EN 10243
Work History
Design Engineer (Feb. 2022 – Apr. 2025)
NATESAN SYNCHROCONES PVT LTD (R&D Division), Chennai. Software: SOLIDWORKS, ANSYS, DEFORM, AUTOCAD, Gear teq.
• Led the mechanical design of forged components across multiple products, managing development from initial concept through release to manufacturing.
• Designed closed-die forging tools for automotive bearing caps using SolidWorks, ensuring optimal material flow and flash.
• Simulated forging processes using Deform-3D to analyze metal flow and predict defects such as laps and cold shuts.
• Conducted tolerance stack-up analysis and applied GD&T for synchronizer assemblies, inspection fixtures, go/no-go gauges, and machining drawings to ensure precision and manufacturability.
• Performed process validation using ANSYS simulations, improving product reliability and manufacturability.
• Developed a precision inspection system for synchronizers and turbine blades, utilizing Gage R&R to ensure accurate and reliable measurement results.
• Engineered operation-wise machining fixtures for bearing caps, synchronizers, and turbine blades, ensuring accurate clamping and datum referencing throughout roughing to finishing stages.
• Reverse engineered components in SolidWorks using customer- supplied 3D models and drawings, ensuring dimensional and functional accuracy.
• Designed and optimized the company’s office layout, enhancing space utilization and workflow efficiency.
Design Engineer (Aug. 2021 – Dec. 2021)
UNIVERSAL AUTOMATION, Hosur.
Software: SOLIDWORKS, AUTOCAD
• Designed and developed custom Special Purpose Machines (SPM) for high-precision manufacturing.
• Coordinated with clients to understand project requirements and specifications.
Projects
Synchro Pack Assembly
Bearing caps (Forged)
Turbine Blades (Aerospace)
Aerospace components
Reverse Engineered Forging
components
Multigauges and SPMs
Fixtures
Gages
Extra-Curricular
Activities
• First Class in English
Typewriting
• NSS Candidate at School
level level.
Languages known
• English
• Tamil
Personal Details
Fathers Name: C. BABU
Date of Birth: 08-12-1994
Marital Status: Unmarried
Address:
No. 35/17, Sadhukara madam,
3rd Street, Salavanpet, Vellore,
Tamil Nadu.
Design Engineer (Oct. 2017 – May 2021)
JAY SHRI STRUCTURALS, Thiruvallur.
Software: SOLIDWORKS, AutoCAD
• Preparing Utilized design software to create 2D and 3D drawings, meeting customer specifications and size requirements, enhancing visualization and design accuracy.
• Conducted strength verification of components through solid works simulation, analyzing stress, strain, and deformation to ensure structural robustness.
• Generated detailed fabrication drawings for material procurement and manufacturing processes, aligning with customer-approved project specifications.
• Planned and coordinated project processes including cutting, welding, drilling, and grinding, ensuring efficient project completion and adherence to quality standards.
Production Trainee Engineer (Apr. 2017 – July 2017) GREAVES COTTON LIMITED, Ranipet, Vellore.
• Operated VMC Machines to precision machine auto engine heads, crank shafts, and various engine components.
• Conducted machining processes on casting parts including milling, drilling, tapping, and honing.
Education
• Bachelor’s degree in Mechanical Engineering with a CGPA of 7.0/10 from Thirumalai Engineering College, Kanchipuram, in the year 2016.
• Higher Secondary Certificate (HSC) completed with 62% from Sri Venkateswara Higher Secondary School, Vellore, in 2012.
• Completed the Secondary School Leaving Certificate (SSLC) with 79.2% from Sri Venkateswara Higher Secondary School, Vellore, in 2010.
Declaration
I hereby declare that all the information’s given above are true to the best of my knowledge.
Place:
Date:
Yours faithfully,
GUNASEKARAN.B
Contact this candidate