Mechanical Engineer Qa

* * * * *

A.SALEEM.ALI BE-MECH, * SIGMA, EMBA,PMP Prep, LA - ISO 9001

Mobile: 0091-991-***-****

E-Mail: *************@*****.***

To build a career as a Sr. Mechanical Engineer/Sr. Manager / Lead Auditor [Quality-QA

& QC/Production /Process/Technical Training/Purchase /Marketing /Safety

/ R & D] with leading corporate, that helps me to explore my potential and capabilities and add value while working & growing together. EXECUTIVE PRÉCISE

A competent SIX SIGMA professional with 15 years of competitive experience in INDIA, MACAU, MALAYSIA, THAILAND, HONGKONG, TURKEY, KINGDOM OF SAUDI ARABIA, SINGAPORE in Technical, Production, Process, Marketing, Safety & Quality Assurance Dept.

Worked/Working with

[1] Aradhya Steel (P) Ltd. an ISO 9001-2008, TS-16949-2009 certified company, as Process Engineer, Quality- QA&QC/Safety/Technical Training/Production/ ETP/Purchase/ Marketing Engineer from 2008-2011.

[2] Shridhan Automation (P) Ltd. An ISO 9001-2008, CE, PED certified company, as Manager – QA & Co-Ordinator - ERP from 2011-2013.

[3] Indus Steels and Alloys Ltd, An IS 1786:2008 ISI, ISO 9001-2008 certified company, as Manager – QA/ R&D from 2013- 2017.

[4] Sonoco Saudi Company Ltd., an Amerıcan MNC as Manager – Quality & Safety from 2017- 2018.

[5] Shah Infra Towers Pvt. Ltd., as Manager – Quality (Projects) from 2018- 2019.

[6] Free Lancing ISO 9001 Lead Auditor and Trainer from 2019- Present.

Proficient in managing & leading teams for running successful process operations

& experience of developing process procedures, service standards for business excellence.

Expertise in managing the safety process operation of multi product lines & monitoring performance of Product to deliver the product of desired quality.

[1] Well versed with the rolling process & manufacture of Billets [3M], TMT rolled rods [7.5 mm to 32 mm] and their defects, physical-chemical-microstructure testing’s, quality, chemistry applied in infrastructures.

[2] Well versed with the manufacture of High Carbon Steel Wires of various grades like Spring Steel Wires, Automobile Control Cable Wires, Rope Wires, ACSR Wires, Tire Bead Wires applied in Automobile Springs ( 2 & 4 wheelers), Clutch, Speedometer cables, Elevator, Heavy Load Lifter Ropes, Power Transmission cables, Tire Re-enforcement wires.

[3] Well versed with the manufacture of Mechanical cum electronic Limit Switches, Level controllers of various types like Vertical Float Switch, Horizontal Float Switch, Sight Level Indicator, Magnetic Level Indicator, Float Valve, applied in Food 2 P a g e

Industry, Humidifiers, Spark erosion m/cs, Chemical & petroleum industries, Water treatment plants, Drug industry, Fuel oil tank controls, Boiler feed water drum controls, Sealing liquid level control for generators, Refrigeration, Visual indication in hydraulic power packs, Hydraulic oil tanks, Boilers, Power generations, Hazardous locations, Tank filling, Industrial applications, etc.

[4] Hands on experience in testing cores and tubes in packaging and the safety requirements of an industry.

[5] Versed with inspections of raw materials, processing methodology and final inspections (including 3rd party inspections) for transmission towers & windmills. CORE RESPONSIBILITIES

1) Important part of Research and Development, Technical Training, Purchasing, Marketing & Quality Assurance Department: (Directly Reporting to MD of the company) Consisting Laboratories,

Such as

a) Physical Laboratory Analysis:

1) Tensile Testing. -TMT

2) Torsional Testing.

3) Wrapping Testing.

4) Adhesion Testing for Tire Bead (Between rubber & steel.) 5) Bend Testing & other necessary Destructive Tests. - TMT 6) Non-Destructive Testing.

7) Hydrostatic Pressure Testing.

8) Microstructure. - TMT

9) Flat Crush Test - Cores & Tubes

10) Radial Crush Test - Cores & Tubes

11) Glue bonding test / C profile test / Impact test - Cores & Tubes b) Chemical Laboratory Analysis:

Spectrometer Analysis for chemical compositions. - BILLET, TMT Viscosity testing of glue

Chemical Baths:

Well versed in Volumetric analysis to analyses the Concentration of Acid, Phosphate & Borax baths.

2) Handling Quality & Process Control Department: Comprising of 7 Asst Engineers with 4 chemists.

3) Management Representative / Trainee for QMS: Performed with team as a team member to get the Certification ISO/TS-16949-2009 and handled surveillance audits of ISO 9001:2008, CE, PED, ABS. Preparation of Planning documents to customers:

a) APQP-Advanced Product Quality Planning.

b) PPAP-Production Part Approval Process.

c) PFD-Process Flow Diagram.

d) PFMEA-Process Failure Mode & Effect Analysis.

e) PCP-Process Control plan.

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f) Statistical Study to Analyses Variations in Product & Measuring Equipments: SPC-Statistical Process Control.

i) CpK – Process Capability Study.

ii) PpK – Process Performance Study.

iii) SPC charts.

4) Handling Technical Trainings / Induction Trainings as Head - Technical Training:

Consisting of 2 Asst Engineers and 4 Supervisors. As being a part of ACMA and TS 16949 requirement, training all the new incomers various aspects of vehicle inspections, safety, key points about the vehicle engineering as our product was a vehicle component.

Trainings Comprised of Japanese Techniques & Methodologies like: 1) 1S- Sorting Out, 2S– SEITON [Systematic Arrangement], 3S- SEISO [Shine Everything], 4S- SEIKETSU[Standardization], 5S- SHITSUKE [Self Discipline] 2) 3M- MUDA=Waste, MURA = Inconsistencies in the system, MURI = Physical Strain.

3) SAFETY- Measure, Graph, Communicate, Set Expectations. 4) MY MACHINE- is a part of Total Employee Involvement and it is matter of Self Pride, CLIT Methodology- C= Clean, L= Lubricate,I = Inspect, T= Tighten.

5) KAIZEN- Continuous Improvements increasing productivity, quality, safety, material, energy.

6) POKA YOKE- Poka = Inadvertent errors (Unintentional) Yoke = To Prevent. It consists of mistake proofing, Full proofing.

5) Technical Interaction with customer: Handling of customer complaints, All analysis through 7- QC-Tools. Have carried out failure analysis studies of highly stressed valve springs in automotive engines and have attended field failure complaints in the previous years.

6) As a Purchase Engineer:

a) Planning, Organizing, directing & controlling activities relevant to Procurement/Purchase.

b) Organizing, Supervising, Directing the works related to Receiving, Issuing, Delivering, etc.

c) Analyzing market and delivery conditions to determine present & future material availability.

d) Developing a system to evaluate vendor quotations that utilize appropriate negotiation & purchasing techniques to ensure quality, price, delivery, and service.

e) Reviewing purchase order claims & contracts for conformance to organizational policy.

f) Co-ordinating Projects communicates changes & progress on time and budget.

g) Maintaining confidentiality, Balancing team & individual responsibilities. 4 P a g e

7) As a Marketing Engineer: Generation & Servicing to Customers. a) Service Operations – Warranty management- Strategy implementation. b) Business Development – Service operations, Client Servicing. c) An effective communicator with exceptional analytical, inter-personal, presentation and problem-solving skills and proven abilities in leading teams during the project phase, training & guiding the team members and enabling the sharing of knowledge among them.

8) ERP Co-Ordination: Co-ordinating various departments of the company starting from Marketing-Generation of Purchase Order, Production- Making Product Structure, Purchase- Material Issues, Dispatch- Arranging Packing, etc. Major part of Production segment of ERP.

9) Manager- PROCESS / QA & QC / R & D: Heading Firstly Inspection of the raw material [billet] for size, surface finish, chemistry. Secondly the inspection of the process parameters like furnace temp., TMT in and out temp., speed of the roll, in process physical, chemical and microstructure study on SCADA and manual rechecks. Thirdly the finished good inspection after allotting lot numbers to the products on random basis for physical, chemical and microstructure. Overall, from raw material to final dispatch of the processed/manufactured product the inspection was my responsibility. 10) Manager- Safety: Heading the entire plant specifying the relevant safety instruments, precautions, usage. Training the plant employees from management to helper level about the safety standards, hazards, machine safety concepts. Responsible for safety audits.

OCCUPATIONAL CONTOUR

[A] Aradhya Steel (P) Ltd., Karnataka Since July’08 Growth Path

Process Engineer July’08 to Mar’11

Production Engineer Mar’11 to July’11

[B] Shridhan Automation (P) Ltd., Karnataka Since Sept’11 Growth Path

Manager – QA / Co-Ordinator -ERP Sept’11- March’13

[C] INDUS Steels & Alloys Ltd., Karnataka/Tamil Nadu Since Apr’13 Growth Path

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Manager – QA / Research & Development April’13- October`17

[D] SONOCO Saudi Company Ltd, Turkey/Kingdom of Saudi Arabia Since Oct’17 Growth Path

Manager – QA / Safety October’17- June`18

[E] Shah Infra Towers Pvt. Ltd., Karnataka Since Nov’18 Growth Path

Manager – QA (Projects) November’18- January’19

[F] Free Lancing ISO 9001 Lead Auditor & Trainer., India Since Feb’19 Growth Path

ISO 9001 Lead Auditor & Trainer February’19- Present Accountabilities

Approval authority of Incoming Raw materials & In-process Materials, & finished products.

Coordinating with the various departments for effective running of the plant.

Implementing strategies to control scrap control in various stages of the process.

Handling the technical up gradation of available machinery to improve the quality of products to match the international standards.

Responsible for betterment of the methods followed in purchasing & procurement.

Generating genuine vendors and auditing them as when situation demands.

Responsible for laying down procedures, guidelines & systems for effective implementation of IS 1786:2008, ISO 9001:2008, ISO/TS-16949-2009, CE, PED Quality Systems and effective maintenance of the system.

Technically training the employees and auditing its effective implementation.

Providing technical support to customers on various quality and production issues.

Heading Production Dept. ERP and overall functioning of the departments operating ERP.

Heading Safety of the entire plant.

Accomplishments

As core team member introduced & improved various modern technologies like mechanical descaling, in line cleaning systems, LPG fired furnaces and ceramic tanks for Zinc coating line, Vertical Limit Switches and Magnetic Level Indicators leading to considerable improvements in quality & productivity.

Key person contributed for effective implementation of ISO 9001-2008, ISO/TS- 16949 – 2009, CE, PED Quality System certified by PERRY JOHNSON, LRQA, TUV, EURO CERT.

Successfully managed a team of 7 engineers / 4 supervisors / 12 QA- 6 P a g e

Inspectors.

Key person in introducing a new environment of mentoring employees by training and making them overcome their weakness.

Key member to the continuous development of products like Tire Bead Wire, Planning for Steel cord for radial tires, Magnetic Level Indicators with minimum weld and 8mm, 10mm, 12mm, 16mm, 20mm, 25mm TMT bars.

Internal Auditor for Pre drawing, Patenting, Galvanizing, Finish drawing & Tire bead departments, Stores, Machine shop, Assembly, Dispatch, Purchase, Marketing, TMT related Rolling-Roughing, Intermediate, DC, TMT, Cooling Bed, Bending, Inspection departments.

Key member for introducing the weight per meter concept to reduce random and wastage while rolling and standardizing definite temperatures for definite size sections thereby reducing burning loss, furnace loss.

Team leader for daily safety messages, feed backs, reviews, action plans, rewards, surveys, audits, trainings.

As a Free Lancing certified ISO 9001 Lead Auditor carried out Survilience Audits, Fresh Certification Audits, Procedure Laydowns for various departments of client companies. Trained Theory & On job Trainings to Internal auditors as Cross Functional Team at various on sites and off sites. ACADEMIA

B.E. (Mechanical) from BIET, Davangere Karnataka – INDIA in 2008.

HDSE from APTECH, Davangere Karnataka in 2001.

DISM from APTECH, Davangere Karnataka in 1999.

Basics Course of MINITAB 14 (Technical Data Analyzer): An effective analyzer for statistical data.

SIX SIGMA BELT, Govt. of India, Chennai in 2012.

LEAN SIX SIGMA BELT, SixSigma.us in 2023.

ADVANCED LEAN SIX SIGMA BELT, S&G Consulting in 2023.

PMP Prep, PMI Global REP, Bangalore in 2013.

EMBA-Project Management, Kuvempu University, Bangalore in 2013.

ISO 9001:2008 Certified Lead Auditor, TUV NORD, Bangalore in 2015.

HR Professional, Tareeqa Global Solution in 2023.

ISO 9001:2015 Certified, Perry Johnson Registrars Inc., US in 2024.

ISO 45001:2018 Certified, Perry Johnson Registrars Inc., US in 2024.

ISO 14001:2015 Certified, Perry Johnson Registrars Inc., US in 2024. TRAINING / SEMINAR / WORKSHOP

Undergone training on TQM and Statistical Quality Control techniques under Mr. Ravi AG. of M/s Suprajit Automotive Pvt Ltd., Bangalore.

Attended Seminar on Quality Control and ISO 9000 series. 7 P a g e

Undergone First Aid Safety & Home Nursing training at St John Ambulance, Davangere.

Undergone Training of 1S, 2S, 5S, 3M, Safety, Kaizen, Poka Yoke, many quality developments programs under ACMA [Automobile Component Manufacturing Association].

Undergone Marketing / Purchasing trainings at MALAYSIA, THAILAND.

Undergone Customer Development Program at HONGKONG, MACAU- CHINA, SINGAPORE.

Undergone Training in TIG welding at Bangalore.

Part of UNDP/GEF Project (Steel) training by SAIL, India.

Undergone Seminar on Steel Making for Globally Competitive Indian by NISST at Chennai.

Undergone Quality / Safety trainings at TURKEY, SAUDI ARABIA. PERSONAL VITAE

Marital Status : Married

Nationality : Indian

Religion : Islam

Date of birth : 12.04.1981

Language known : English, Hindi, Urdu, Arabic, Kannada, Tamil. Passport Number : R0338564

Date of issue : 16.05.2017

Date of expiry : 15.05.2027

Contact number : 0091 991-***-****, 0091 876-***-****

Extra Information : Former NCC Cadet, BIET, Davangere Member, ISTE, I.I.T. campus. New Delhi

Member, Azad Education Society. Shimoga

Member, INC & AIMIM, India

Address : A. SALEEM. ALI

S/o late M. M. Asaf. Ali - Mechanical Manager

980/59 ‘C’, SHAAN, 2nd Main, 11th Cross,

Bhagath Singh Nagar, Davangere-577002

Karnataka State, India.

Email : *************@*****.***

LinkedIn : linkedin.com/in/saleem-ali-a-678483225

Skype Id : saleemshaan81

Few Words About Myself: I am an engineer with multi skills and have the caliber to discharge my duties even by learning newer environments in a short time span. I have the capacity to try myself to be a Model for others.

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