Mechanical Engineering Engineer

GANESH CHEPENI

Glassboro, NJ +1-856-***-**** **********@*****.***

Professional Summary:

Detail-oriented Mechanical Engineering graduate with hands-on experience more than 2 years in mechanical design, analysis, and manufacturing. I am proficient in engineering software including AutoCAD, SolidWorks and ANSYS. I am skilled in advanced manufacturing techniques, Lean Six Sigma methodologies, and CNC operations. Strong foundation in quality management, process optimization, and adherence to industry standards. Professional Experience:

Work experience (Assistant Engineer) MAY 2021 – JUNE 2023 BHARATH ENGINEERING WORKS, Vijayawada -520 007, Andhra Pradesh, India -520007. Industry: Metalworking Machinery & Manufacturing

• Designed and optimized metal cutting tools and machine components, ensuring high precision through CNC machining and milling processes.

• Implemented Lean Manufacturing and TPM (Total Productive Maintenance) to improve equipment efficiency and reduce downtime.

• Supervised machining operations, ensuring adherence to GD&T (Geometric Dimensioning & Tolerancing) and ISO quality standards.

• Conducted material selection and process optimization for lathe, grinding, and milling machines, enhancing tool life and machining accuracy. Education:

Master of Science in Mechanical Engineering May 2025 Rowan University, Glassboro, NJ GPA: 3.44

Bachelor of Technology in Mechanical Engineering July 2022 DHANEKULA INSTITUTE FO ENGINEERING AND TECHNOLOGY, Andhra Pradesh, India CGPA: 6.8 DIPLOMA IN MECHANICAL ENINEERING: JUNE 2019

DHANEKULA INSTITUTE FO ENGINEERING AND TECHNOLOGY, Andhra Pradesh, India PERCENTAGE: 60.28 Project Experience:

Finite Element Modeling and Simulation of Car Crash

• Objective: Performed Finite Element Analysis (FEA) to simulate a car's frontal collision with a wall at varying velocities, assessing structural integrity and safety performance.

• Modeling & Simulation: Utilized ANSYS Workbench's Explicit Dynamics module to import 3D models, define material properties, apply boundary conditions, and execute simulations to observe deformation and stress distribution.

• Analysis & Results: Analyzed outputs such as total deformation, Von-Mises stress, and equivalent plastic strain to evaluate the car's crashworthiness and inform design improvements.

Quality & Reliability Assessment of Lithium-Ion Batteries

• Objective: Conducted comprehensive evaluations to assess the quality and reliability of lithium-ion batteries, focusing on performance, safety, and longevity.

• Methodology: Implemented standardized testing protocols, including accelerated cycling tests, thermal stress evaluations, and impedance spectroscopy, to simulate real-world conditions and identify potential failure modes.

• Findings & Impact: Identified key factors influencing battery degradation, such as temperature fluctuations and overcharging, leading to recommendations for design improvements and enhanced safety measures. S-Binder Testing and Design

• Utilized Finite Element Analysis (FEA) to evaluate structural integrity, optimizing the strength-to-weight ratio for enhanced performance.

• Applied advanced design operations to refine material selection and geometry, ensuring durability while minimizing weight. Design and Fabrication of Automatic Tire Inflation System

• Developed an automated tire pressure regulation system using a compact compressor, ensuring optimal pressure maintenance without human intervention.

• Integrated real-time pressure monitoring and automatic inflation to enhance vehicle fuel efficiency, reducing mileage loss due to pressure variations.

Analysis of Unidirectional Carbon Fiber Reinforced Polymer Lamina

• Executed detailed analysis of a three-layer unidirectional carbon fiber-reinforced polymer lamina using SOLIDWORKS Inventory and ANSYS for stress and material behavior simulations.

• Validated simulation results through tensile testing, integrating experimental data with computational analysis for comprehensive material property evaluation

Technical Skills:

• Engineering Software: AutoCAD, SOLIDWORKS, CATIA V5, ANSYS, SOLIDWORKS INVENTORY

• Manufacturing Technologies: CNC Machines, 3D Printing, Advanced Manufacturing Techniques, Bill of Materials (BOM)

• Process Improvement: DMAIC, Lean Six Sigma, Kanban, Kaizen, 5S, Statistical Process Control (SPC)

• Design & Analysis: Finite Element Analysis (FEA), Root-Cause Analysis, 8D Problem Solving, 5 Whys, Value Stream Mapping/SIPOC

• Automotive Engineering: Hybrid Vehicle Technology, Engine Performance Testing, Composite Materials Design

• Project Management: Project Planning, Automation, Quality Testing Eligibility:

Eligible to work in the United States of America with valid work authorization Willing to Relocate. LinkedIn:

https://www.linkedin.com/in/ganesh-chepeni-0a834917a?utm_source=share&utm_campaign=share_via&utm_content=profile&utm_medium=ios_app

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