Design Engineer Mechanical

TROY LANE

PARSIPPANY, NJ ***** : 973-***-**** :****.*.****@*****.***

MECHANICAL DESIGN ENGINEER

Accomplished Mechanical Design Engineer with extensive expertise across aerospace, medical, defense, and automotive industries. Proven ability to troubleshoot complex mechanical issues and drive projects from initial concept to 3D modeling and GD&T-compliant manufacturing drawings. Skilled in designing and optimizing tooling, fixturing, gaging, and automation systems, with a strong focus on quality and efficiency. Known for strong leadership, effective communication, exceptional problem-solving abilities, and collaboration across teams to achieve project goals. Adept at leveraging additive manufacturing processes for R&D and production applications. CORE COMPETENCIES

Mechanical Design Engineering

Quality Assurance &Inspection

Manufacturing Engineering

Programming & Automation

Product Dev & Patents

Compliance & Standards

Project Management

Prototype Design & Testing

Risk Management

Team Leadership

Excellent Communication

Analytical Thinking

Time Management

Problem-Solving

Adaptable & Innovative

PROFESSIONAL EXPERIENCE

STRONGARM TECH – BROOKLYN, NY

Director: Mechanical Engineering, Manufacturing Engineering, Supply Chain Management Jun 2022 – Jan 2024

Provided integral solutions for all customer feedback via our talent and resources.

Fostered a culture of continuous improvement by collaborating with internal team leaders to identify and implement process enhancements.

Designed and provided ergonomic manual and automated assembly fixtures, including tooling for efficient product manufacturing and assembly.

Ensured product design integrity by aligning fit, form, and function with aesthetic and ergonomic requirements.

Spearheaded rapid additive manufacturing initiatives for R&D, ensuring smooth transitions to full-scale production.

Achieved a 75% reduction in production costs through strategic product design optimization, component standardization, and assembly efficiency improvements.

WEISS-AUG, INC. – FAIRFIELD, N]

New Product Development Engineer May 2018 – Apr 2022

Designed and developed gages and fixtures for both in-house and customer projects using SolidWorks, ensuring precision and efficiency in manufacturing processes.

Diagnosed and resolved production issues related to cycle time, machining, stamping, and molding, minimizing downtime and improving output.

Implemented real-time quality control measures to ensure machines consistently met strict tolerance requirements.

Conducted in-depth research and implemented the latest machining technologies to enhance production capabilities and maintain competitive advantage.

CMM Dynamics, INC. – MYRTLE BEACH, SC

President/CEO Feb 2011 – Apr 2018

Directed all aspects of medical device design and manufacturing, ensuring compliance with industry standards.

Led the design and production of molds and stamping tools, optimizing processes for precision and efficiency.

Oversaw end-to-end operations, including product development, manufacturing, and quality assurance, to meet customer and regulatory requirements.

Patent: Invictus Orthopaedics LLC 171697,765

Patent: Invictus Orthopaedics LLC 15/899,671

Patent: CMM Dynamics Inc. 8,413,345

Patent: Invictus Orthopaedics LLC 16/691,271

Patent: EXEGEN LLC 2157TW06PREPRO1US

DEPENDABLE TOOL & DIE – SYRACUSE, NY

Plant Manager/Design Engineer Mar 2013 – Mar 2014

Oversaw daily operations of CNC Lathes, CNC Mills, Sinker EDM, Wire EDM, and inspection processes, ensuring optimal performance and quality output.

Developed and implemented machining processes aligned with lean manufacturing principles, reducing waste and improving efficiency.

Coordinated project workflows, procured materials and tooling, and designed products, stamping dies, fixtures, and components to meet customer requirements.

Analyzed and enhanced customer drawings using GD&T to ensure precise fit, form, and function across all designs.

Managed CMM dynamics in parallel with operations at Dependable Tool, maintaining rigorous quality standards. WEISS-AUG, INC. – EAST HANOVER, NJ

Fixture Design Engineer/Vision Programmer Mar 2008 – Feb 2013

Designed gages and fixtures for both in-house and customer projects using SolidWorks, ensuring precision and manufacturability.

Coordinated and developed tooling corrections to address and resolve issues such as shorts, flash, and dimensional inaccuracies.

Troubleshot stamping and molding processes, improving production reliability and product quality.

Programmed OGP and Zeiss vision systems for prototypes, reverse engineering, first article, and in-process inspections to maintain exacting standards.

Developed and programmed COGNEX systems for in-line dimensional inspections, ensuring real-time quality control and defect detection.

Designed inbound and outbound mold feeds integrated with COGNEX in-line cameras to identify and address defects such as shorts, flash, or dimensional issues in real time. WARMELIN PRECISION PRODUCTS, INC. – HAWTHORNE, CA

CMM Programmer Oct 2006 – Mar 2008

Interpreted complex aerospace engineering drawings for layout inspections, ensuring precision and compliance with specifications.

Exclusively programmed CMM for prototypes, first articles, and in-process layouts, delivering accurate and reliable inspection results.

Conducted comprehensive contract reviews to identify and address all critical customer requirements, mitigating risks and ensuring alignment.

Analyzed customer drawings using GD&T(EXPERT) to determine compliant inspection procedures and processes.

Managed quality planning across all programs, including the development and implementation of detailed inspection criteria and procedures.

Oversaw testing and inspection activities throughout production lines to ensure consistent product quality and adherence to standards.

Applied Total Quality Management (TQM) principles to enhance analytical and reporting processes. NEW VENTURE GEAR – SYRACUSE, NY

R&D Design Engineer Mar 1996 – Oct 2006

Interpreted complex engineering drawings in the Prototype Department, ensuring alignment with project specifications.

Planned and developed inspection methods using expert-level GD&T knowledge to validate product designs and processes.

Programmed and managed R&D DCC CMM systems, automating SPC inspections for hundreds of complex, tight-tolerance positional features across multiple datum reference frames.

Supported the successful implementation of QS9000 and TS16949 procedures in the Prototype Department, enhancing quality management systems.

Conducted comprehensive plant audits to ensure full compliance with QS9000 and TS16949 standards, driving continuous improvement and regulatory adherence.

EDUCATION

BS Mechanical Engineering Syracuse University, Syracuse, New York

Contact this candidate