Franco J. Vergara
***** ***** ****** ** *******, TX 77065 281-***-**** *********@*******.***
https://www.linkedin.com/pub/franco-vergara/27/9b9/b0a
Award-winning management professional with 24 years of proven, progressive, and diverse experience managing high-volume, industrial production/manufacturing, warehousing, and distribution operations. Outside-the-box thinker with a strong track record of creating new systems and developing new processes and procedures that improve operations, safety, and overall performance. Respected leader who sets clear expectations, timelines, and goals. Quick study driven by challenges. Loyal team player fluent in Spanish.
- Core Competencies -
Plant Management Operations Management Warehouse Management Distribution Management Logistics Heavy Equipment Lean Manufacturing 5S Implementation Turnaround Management KPI Improvement Personnel Supervision Human Resources Team Building and Leadership Strategic Planning Conceptualization
ISO 9001 ISO 45001 API NACD C-TPAT AIB cGMP DOT
- Professional Experience –
MODERNO PORCELAIN WORKS 1/23- Current
Vice President of Operations & Engineering
Strategic, and hands on process owner from onset of sales to collections for 12 individually ran business centers with a combined $50mm in yearly revenue
Created and lead an Operations team focused on efficiencies and controls, resulting in a 20% COGS reduction
Responsible for fleet Management of company vehicles, and heavy equipment, achieving a 15% reduction in insurance premiums
P&L creation, projection, and adherence
In conjunction with HR department, developed recruiting strategies, and retention programs
Planned and organized workforce, equipment, and contractual agreements around regional sites; including site consolidation, rerouting of volumes, equipment, and skilled workforce
Manage all aspects of Safety, employee relations, and workforce communication
Drive ERP design and implementation nationally
Created training programs, rolled out company policies, and developed vertical integration strategies
DILIGENT DELIVERY SYSTEM 1/21-1/23
National Director of Warehousing
Direct operational responsibility of 46 Warehouses/Distribution centers, totaling 1.3 million square feet of diverse types of storage space and configurations, servicing major sectors as a 3PL supplier. Lead, train, and motivate a work force of 25 direct reports, and 350 indirect in a 24 hour, 7 days per week operation.
Accountable for the daily fulfilment of a global customer base, with an average of 8,000 to 10,000 individual orders, and 25,000 to 30,000 high value pieces
Achieved an industry best Service Level Agreement for on-time deliveries of 99.96% and an inventory accuracy of 99.95%
Ensure all forecasts across multiple divisions are properly executed
Direct all activities in relation to forward and reverse logistics across all business sectors
Work closely with numerous internal stake holders to ensure full compliance with all regulations and operational procedures and standards
Responsible for all cost controls and budget adherence and projections
Work closely with the Engineering division on the execution of continuous improvement initiatives
Drive loss prevention initiatives and processes
Champion all safety rules and regulations
PALMER LOGISTICS, Houston, TX 09/15-02/20
Director of Operations
Direct operational and fiscal responsibility of 19 Warehouses/Distribution centers, totaling to 3 million square feet of various products servicing multiple industries, such as Oil and Gas, Hazardous Chemicals, Food grade, pharmaceutical grade, construction products, amongst others. Direct management of the rolling stock fleet of over 250 (heavy and light) units. Manage a work force of 211 indirect hourly employees and 20 direct salaried employees covering all levels of the organization.
Developed and implemented training programs for Warehouse Managers, Assistant Managers, and Operators
Created, and executed multiple business Metrix/dashboards to manage the day-to-day operations of 19 warehouses
Implemented several successful cost reduction initiatives in labor, consumables/purchasing, rolling stock maintenance, and building maintenance
Function as point of contact for all customer, and governmental business and operational audits
Work closely with Sales, and Customer Service divisions to better manage client relationship, and achieve sales targets and business goals
Responsible for all cost controls, asset management, vendor pricing and negotiations
Participate as Project Manager for internal and external initiatives, new construction, site layouts, ad hoc and permanently
Plan, device and execute strategic business objectives
Drive company vision and culture to all levels of the organization
OCTG TUBULAR FINISHING, Houston, TX 10/12-09/15
Plant & Operations/Distribution Manager
Directed and managed a team of 380 hourly and 7 salary employees on a 24 hour, 7 days per week schedule. Direct management of a 70-acre main facility, 180k ft primary warehouse, and 35k ft secondary warehouse. Direct accountability regarding financial and operational performance for processing, quality, maintenance, safety, and overall inventories (3rd party inventories, consumables, hardware, and parts). Manage all processes in relation to manufacturing and site controls.
Developed logistics, shipping and receiving procedures and policies for various methods of transportation, such as:
Vessel, rail, air, truck deliveries, storage, and outbound shipments, domestic and export.
Created several KPI points and Metrix for all work in progress, manufacturing lines, OEE (output, and uptime), as well as manual labor employee performance outputs
Implemented Lean principals, resulting in 50% reduction in tool set up times
Implemented a safety program, and SOPs resulting in a 2-point drop in the company’s TRIR
Created a rolling stock equipment maintenance program and budget, resulting in a 79 % OEE, and a 20% expenditure reduction
Managed all cost controls, asset management, vendor pricing and negotiations
Participated as Project Manager for internal and external initiatives
Functioned as a liaison between OCTG and local authorities, Federal agencies, and Monitoring/Certifying agencies (API, ISO, OSHA, FDA, EPA)
Additional Relevant Experience
Parker School Uniforms Houston, Texas Plant and Distribution Manager
AI Plastics Manufacturing and Recycling, Houston, Texas General Manager
CNC North America (Stone Suppliers), Stafford, Texas Lean Manufacturing Operations Manager
CNC North America (Stone Suppliers) National Sr. Project Manager, Ops Manager, Production Manager
- Education -
Science of Information Systems Technology Certification
- Computer Proficiencies -
Microsoft Office, Microsoft Networking Systems, Navision (ERP, WMS), JDE Oracle (ERP), Omni (ERP)