Inventory Control Project Management

MANASWINI PRAKASHA

***********@****.*** 979-***-**** linkedin.com/in/manaswini-prakasha

Education

Master of Science in Industrial Engineering Texas A&M University, College Station, TX May 2024 Coursework: Probability Engineering Decisions, Linear and Nonlinear Programming, Engineering Data Analysis, Production and Inventory Control, Lean Engineering, Design and Analysis of Industrial Experiments. Bachelor of Technology in Mechanical Engineering BMS College of Engineering, Bangalore, India Aug 2020 Coursework: Material Science, Fluid Mechanics, Machining tools and Manufacturing, Strength of Materials, Thermodynamics, Machine Design, Operation Research, Project Management, Kinematics. Technical Skills

Core Competencies: Lean Six sigma, Lean Manufacturing Principles, Process Optimization, Inventory management, Material Handling, Warehouse Operations, Workstation Design, 3D Lean Methodology, Root Cause Analysis, 8D Problem Solving, GD&T, Failure Mode, and Effects Analysis (FMEA), Continuous Process Improvement, Kaizen, Risk Analysis. Software Skills: AutoCAD, Catia, SOLIDWORKS, R, WMS, AMPL, Minitab, MATLAB, ANSYS. Work Experience

CSAT Solutions, Houston, Texas – Process Engineer Jun 2024 – present

• Designed AutoStore pick station layout in AutoCAD, improving ergonomics and workflow efficiency. Developed BOM and process flow diagrams, conducted time studies, implemented 55 process optimizations, and validated WMS logic for seamless system integration.

• Conducted regression testing, monitored patch deployments, performed root cause analysis for IT issues, and trained operators. Optimized resource utilization and streamlined workflows, enhancing efficiency and leading to $25000 in annual savings.

• Created a Power BI dashboard visualization status report and KPI summaries to identify action items and data-driven decision-making.

• Optimized the AutoStore-to-repair technician delivery process, reducing tech wait time by 30% through layout redesign, process mapping, lean methodologies, and proposed alternative solutions, resulting in waste elimination and improved efficiency.

• Developed an AutoStore sizing tool to optimize bin utilization. Conducted statistical analysis on order processing data, formulating bin capacity calculations, Days on Hand (DOH) inventory levels, and SKU selection criteria. Designed the tool to generate precise bin configurations based on part numbers/dimensions, leading to cost control and space optimization, with savings of $75000. Venti Air Products, Houston, Texas – Quality and Manufacturing Associate Sep 2023 – Jan 2024

• Automated and standardized packing and stacking process. Developed palletization standards for inventory optimization and order shipment. Resulted in a 20% increase in warehouse space utilization and 10% reduction in shipping costs.

• Optimized material handling at finished goods receiving by redesigning material flow and automating putaway location assignments via system integration. Eliminated manual processes, standardized operation, and reduced lead time, achieving $40K in annual cost saving.

• Spearheaded the testing certification process for 3 new products, coordinating with ETL and UL testing companies to obtain quotes and address all action points. Conducted follow-up inspections to ensure compliance with safety and code requirements. This certification is projected to drive a 15% increase in forecasted sales over the next 3 years. Alstom Transport India, Bangalore, India – Mechanical Engineer Nov 2020 – Aug 2022

• Represented the Mechanical Fitting and Integration team to optimize the size of the car by 20% through the standard solution Flexi configuration. Proposed new standard solutions, reducing costs for future central projects, and cutting trainset costs by 10%.

• Managed 10 installations in APAC projects, performed 3D modeling, interface clearance calculations, GD&T, and FEA analysis. Collaborated with cross-functional teams to review design modifications and project planning documents.

• Implemented a standard Root Cause Analysis system, ensuring compliance with site quality standards, and initiated DTC and DFM strategies for the Melbourne project, achieving cost savings of $100,000. Schneider Electric, Bangalore, India –Intern in Customer Satisfaction & Quality Jun 2019 – Aug 2019

• Implemented the e-PFMEA (Process Failure Mode & Effect Analysis) tool to achieve digitalized PFMEA. Inspected the assembly line, Trained users on tool features, validated corrective actions, and performed risk assessment to evaluate process robustness.

• Implemented continuous improvement plans and developed a dashboard to track the status of the deployment of the tool. Effectively increased the overall percentage of deployment of the tool from 35% to 94% of the GSC IMEA. Academic Projects

Rochester Sensors CNC Material Staging, College Station, Texas Sep 2023 – Dec 2023

• Implemented lean manufacturing process through advanced robotic material handling to improve staging CNC operations.

• Implemented IDEF0 models, value stream mapping, and 5S system in workstations. Performed Needs Analysis and Requirements Definition (NARD) to identify engineering actions and developed a Gantt chart to track Kaizen events. This initiative led to a 30% reduction in cycle times and a 25% increase in overall production efficiency.

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