Act Gn
Resume:
MADANK.KULKARNI
A-*,
Gopal kr
isnaApartment,Anandnagar
,Pandi
tDeendayal
Road;
Dombivil
i–( West)-421202Thane
Phone:-932-***-****,025*-*******
E-
mai l
:kmadan2005@y ahoo.
co.i
n,kmadan2005@gmail.
com
DESI
GN&MANUFACTURI
NGPROFESSI
ONAL
21y
ear
sofr
ichexper
iencei
noveral
lmanagementofMachi
neDesi
gni
ngPr
oject
sand
Manuf
act
uri
ngOperati
ons
Desi
gning&Proj
ectManagement&Manuf act
uri
ngOperat
ions&Qualit
y
Assur
ance&ResourcePl
anni
ng&Opt imizati
on&VendorDevelopment&Kai
zen&ABC
anal
ysi
s&FEMAanal ysi
s&SQCt echnique&GMPpr acti
ces
Ady nami candr esultori
ent edprofessi onalwi t
hindept hexper i
encei nov erall
managementoft heManuf acturi
ngUni tsandendt oendexecut ionoft hemachi ne
designingpr ojects.
Corecompet encyi ndetailedpl anningandschedul i
ngt omeetpr esettar getsand
concept ual
izingandi mplement ingpr ocessmodi fi
cationstoenhanceoper ational
eff
iciencyandopt imizer esour ceut i
lization.
Extensiveexper iencei nendt oendexecut i
onofpr ojectsdealingwi thdesi gn&
developmentofbl ow/i nject i
onmol dingmachi nesandphar maceut i
cal equi pment.
Handsonexper iencei nadapt i
ngKai zen, ABCanal ysis,FEMAanal ysis,SQCt echni
que
andGMPpr act i
ces.
Exper t
iseinqual it
ymanagement ;
impl ement ingCE&I SO9001: 2000dev isingqual i
ty
managementst rategiesandensur i
ngadher encet oqual i
typaramet ers.
Focusedandhar dwor ki
ngwi thstrongmanagement&l eadershipskillsandpr oven
abi
litytomot i
vatepr ofessi onalstomaxi mi z
el evel
sofpr oduct i
vity
.
PROFESSIONALEXPERI ENCE
HYTECHEngi neer sPv t
.Lt
d.,Shir
wal,PuneAug.2016t oTil
ltoday
Iam seni
orproduct ionheadofHy drauli
ccyli
ndermanuf act
uringuni
tsi
ncel
astsi
x
months.
Myroleinvol
ves
1.Rawmat erialpl
anningasperor derposit
ion.
2.Suppor ttoassembl yTeam ofHy draul
iccyli
nder
3.Co-ordinat edeli
veryteam forti
melyschedule.
4.Communi catewithcustomer&Suppl i
er
5.Handlingcust omercompl aint
6.PreparationofMI Sreport
s
RanasonsPv t
.Ltd.
,Mumbai
,Fr
om Jun.'
2014toAug.2016
IwasworkingasDesign&Syst
em consult
antforBl
owmoldi
ngpr
oject
sli
keFor
m Fi
l
l&
sealmachine,2000Li
term/
c&otherstandar
dm/ cs.
Myrolesinvol
vesin
1.Suppor ttodesi gnt eam f
ordev elopmentofspeci alatt
achmentsrequir
edas
perproductneed.
2.Finali
nspect ionofmachi net ocheckout putmat cheswi t
hinputaskedby
customerdur ingmachi neor derfinali
zation.
3.Prepar edetailplanningsheett ocheckv ari
ati
onofPl annedDateagainst
Actual Datef orBoughtPar ts,Subcont ractedParts&assembl ywhichwill
hel
p
tounder standv arianceinturncor recti
veact i
onsinf ut
uremachine
developmentphases.
4.Costr eductionact ivi
ty
Nei
l
sof
tLt
d.,
PuneFr
om Jun.
'
2010toJun.
’2014
DELI
VERYMANAGER
Iwaswor ki
ngasCentr
eManagerf
ortworesour
cecent
ers(
HuskyInject
ionMoldi
ng
system,Bol
ton,
Canadawasoneofthem)
.&Supportt
oIndi
ancl
ientsinDair
ysect
or&
Diaperl
i
nes
Myi
nvolvementi si nessent ialfunct i
onsas
Involv edi nRootcauseanal ysisofDi aperr eject ion.Suggest edt hear eaof
impr ov ement slikeonl i
nev isionsy stem, onliner eject i
onsy st em&i mpl emented
thesame.
Involv einSCADAAut omat ionprojectwi threqui redi nstrument ati
onl i
keMass
flowmet er,Pr essure&Temp.Tr ansducer sinMi lkpowderpl antwhi chwi l
lhel
pto
givet her eadout satregul arintervalfrom di fferentl ocations.Act ualprocess
par amet er sar echeckedonl i
neagai nstsetpar amet erwhi chdi rectl
yconf i
rms
assur edpr ocessper f
or mance.
Dev elopedaut omat edCI P&SI Puni tf ordairyi ndust rywhi chwasmanual l
ydone
bef ore.
Involv edi nMechani cal designchangesi ntensi onerassembl yofBabyDi aper
machi ne.
ISOaudi teddai rypl
ant sdef inedmeasur ablepar amet ers.
Suggest edpoi ntofimpr ovement si nar eaofEner gyconsumpt i
on, Water
consumpt ion
Involv edi ndesi gnofHuskyHYPETper form machi nes.
Bui l
ding&mai ntai
ningcust omerr elat i
onshi p.
Communi cat i
ons&Feedbackf rom cl ientforTeam per formance, Quali
tyof
Del i
ver ableset c
Resour cePl anning,Util
izationonWeekl ybasi st ocal culateEf fi
ciency&Ont i
me
deliver y.
Tr ansl ati
ngcust omerr equi rement si ntowor ki
ngi nstructionsf ordelivery&
helpingsal esf oragreementdocument .
Ensur ingt hatqual i
tyser vicesar edel iveredwi thr egar dt oagr eedSLA( Servi
ce
l
ev elagr eement ).
Cli
entEngagement/Pr ojectManagement
Tounder standt her equi r
ementofmachi net hr
oughSal eJobor dersentbyHusky
Producti
ont eam.
Scheduleki ckof fmeet i
ngwi thCl i
entteam &Nei lsoftt eam t odiscussPr oj
ectscope,
WorkVol ume&Ti mef ramewhi chwi l
lhelpforourt eam at horoughwor kinglevel
underst
andingoft hecl ientproduct ionprocesses,tool s, anddeliver
ablesofeach
assi
gnmentorpr oject
Discusswi thHuskyt eam l eadi nBol t
ont hr
oughv ideoconf erencingort el
ephone
aboutprojectdoubt s&Di screpanci eswhi chindir
ect l
yhel ptodev el
opcl ient
engagementski ll
.
Definethepr ojectmi lestonesandcommuni catethesamet othepr oj
ectt eam.
Preparepr ojectcheckl i
stwi t
hhel poft eam leadst ot akecar ealldeli
v erabl
esofeach
assi
gnmentorpr oject.
Focusonpunct ualit
yandqual i
tyoft i
melydel i
ver
ybyr egularl
ymoni toringthe
perf
ormanceandcont ri
but i
onoft heprojectteam assi gnedt ot heprojectengagement .
Developandi mpl ementcont inuousi mprovementpr ocessest hatwillbeappl i
edin
proj
ectstoenhancecl i
entsat isfaction.
Costreduct ionthr oughI mpor tsubst i
tuteorlocali
zat i
onf ornewpr oductl aunchfor
Emergingmar ket
Technicalev aluationofPr oject sthroughcalculati
onorFEAgr oup.
Admi nistr
ation:
Developmechani smst omanaget heresourcesoft heprojectsincl
udingsuppor tof
planningof whatpr oj
ectstoacceptbasedonr esourceavailabi
li
ty.
Developmet ri
cstomoni torandprovi
declientfeedbackthatr efl
ectappropriat
elyon
theprojectassignment s
Contri
butet othedevelopmentandfulfi
ll
mentofkeydel iverablesinassignedser v
ices
I
dentifyandunder st
andcompl exri
skelement s.Conceiveandpl anriskmi t
igati
on
activ
iti
esal ongwithQCper sonnel
.
TalentManagement :
Mentor/Coachat eam ofcli
entf ocusedTechnical
Leads,Techni
calManagers,Pr
oject
LeadsandPr ojectManager s.
Coordi
nater egularint
ernalt
rainingtodevelopandmaintainthenecessar
yrangeof
skil
lsetsinPr ojectManagement .
I
dentif
yskil
lsbei ngofferedbyt eam member sanduti
li
zethesameasandwhen
requir
ed
Conductregul armeetingswithlinemanager s.
Preciholemachi
nestool
sPvt
.Ltd.
,Mumbai,Fr
om Jun2008toJun..
2010
Preci
hol eispi
oneeri
nmanufact
uri
ngofDeepHoledri
ll
ingmachines&BTAmachi
ne
forvariousI
ndi
an&exportcl
i
ents.
OPERATI
ONALHEADDESI
GN&OPERATI
ON
Successf
ull
yhandl
edt
hef
unct
ionsr
elat
edt
omanuf
act
uri
ng&Pr
oduct
ionofDeep
holedril
li
ngmachi nes&BTAmachi nesandhandl edendt oendexecutionofpr oject
s
dealingwithdesi gnanddev el
opmentoft hemachi nes.
Carri
edoutABCanal ysisofcomponent swiththehel pofBOM anddeci dedmi nimum
&maxi mum st ocklevelstomai nt
aineffect
iveinventorycontrol.
Successful
lyconv ertedalmost60%oft henonmov inginventoryt
ogoodi nv
ent ory
therebyachi evingsubst anti
alcostsavi
ng.
Conductedr elati
onshipmanagementandpr ovi
dedef f
ecti
vetechni
cal supporttothe
customer sther ebyincreasingthecustomersat i
sfactionindexfrom 51%t o69%.
RanasonsPvt.Ltd.
,Mumbai
,From May2006toJun.2008
Ranasonsispioneeri
nmanufact
uri
ngofBlowMouldingmachi
nesr
angi
ngf
rom 500ml
to200ltr
s.
OPERATIONALHEADDESIGN&OPERATI ON
Successf ullyhandl edt heent i
regamutoff unct i
onsr elatedtomanuf acturi
ngofBl ow&
InjectionMol dingmachi nes&Petbl owmachi nesandhandl edendt oendexecut i
onof
project sdeal ingwi t
hdesi gnanddev elopmentoft hemachi nes.
Ef fectivelyhandl edt heent ir
edev elopmentl ifecy clecompr isingf ixi
ngt het echnical
speci fications; l
ayoutpl anni ng;desi gnmechani cal, Hy drauli
c, Pneumat iccir cuit
s;layout
ofassembl i
es&component sdr awi ngs; assembl ypr ogr ess;test i
ng, troubleshoot ing
andcommi ssioningoft hemachi neatuser send.
Successf ullyhandl eddesi gnanddev elopmentof
200Tr am ty peInjectionMol dingMachi ne
Si xpar i
sonmachi nef orsal i
nebot tl
es.
20l it
remachi newi t
hPr opor tional hy draulicsui tableforMi neral wat erjerr
ycan
Machi nesui tablef or220Lt r
.Dr ums
I ncreasedt hepr oduct i
vityby18%byr educi ngt hemanuf act uri
ngl eadt i
meof
component st hroughconcept ual i
zingandi mpl ement ingmeasur esf orenhance
oper ational effi
ciencyandopt imi zer esour ceandman/ machi neut il
izat i
on
I nstrument al i
ncar ryi
ngoutef fectivemat erialresour cepl anni ngandsour cing
forpr ocur ementofv ariousmat erialsandsmal lassembl ies.
Dev elopedcostef fect i
vei mpor tsubst i
tuti
ont her ebyachi eving10%r eductionin
cost .
Wor kedf orMol ddesi gnsr el
at edt obl owmoul dsonel iterst of i
vel i
ter s.
Dev elopedJi gs&f i
xturesf ormachi neassembl y&M/ cingcomponent s
Pr
egnaI
nter
nat
ional
Limi
ted Fr
om Apr
.2002t
oMay '
2006
MANAGER–Pr oduct
ion
I
SOSy stem andsuppor tedinter
nal auditsast heManagementRepr esentat
ive.
Achievedcostr eductiont othetuneof15%i nt hemoldedpar tsthroughimplemented
costr eductionmeasur esf orMedi caldev i
cesl i
keMi crotips,Syri
nges,CopperTsetetc.
Successf ullyhandl edendt oendexecut i
onoft hespecial proj
ectfordev el
opi
ngnew
Injecti
onmol dingplantatDaman.
Developednewv endorsour ceandensur edcompl iancewi thstr
ingentUSFDA
requirement .
I
mpl ement edv i
z.,useofst andardcomponent sfrom mar ket;si
mplici
tyofdesign;
var i
etyreduct ionofpar tsandappl icati
onofnewmanuf acturi
ngmet hodology.
Successf ullycarri
edoutneedbasedmodi fi
cationsintheassembl i
esandconv ert
ed
deadi nvent or yworth25%i ntoproduct iv
ei nventory.
Playedakeyr ol
ei nassessmentofaccur atecost i
ngont hebasisofcor r
ect
speci f
icati
onsheet s(Par ent&Chi l
dr elati
onshi p)andassembl ydrawings.
Ci
nci
nnat
i-Mi
l
acr
onLi
mit
edFr
om Jun.
'
1997t
oApr.
'
2002
MANAGER-DESI
GN
Successf ul l
yhandl et hedesi gni ngpr ojectforOmegar angeofI nj
ectionmol di
ng
machi nesandhav edev elopedmachi nesr angingfrom 100t onest o450t ones
machi neswi t
hinspanoft woy ear s.
Ef f
ectivelyhandl edt heent i
redev elopmentl i
fecyclecompr isingfixingt het echnical
speci f
ications; l
ayoutpl anning; designmechani cal,Hydrauli
c, Pneumat i
cci rcuit
s;layout
ofassembl i
es&component sdr awings; assembl yprogress;test i
ng,troubl eshooting
andcommi ssioningoft hemachi neatuser send.
Co-ordinat edwi ththecust omer st ounder standtheirspecifi
cr equirement sand
dev el
opedcust omi zedsol utiont omeett herequirements.
I
nstrument al i
ncar ryingoutpr omot i
onal activi
ti
esanddev el
opedsal eshandout sand
Techni calwr i
te-Upst ocr eatepr oductawar eness.Securedamaj oror derof35
machi nesf rom LeoPl ast i
cs, Ni ger i
a
Playedapi votal r
olei ncostest i
mat ionwi thav ari
ati
onof3%.
Achievedcostr educt i
ont ot het uneof12%t hroughdev elopingcostef fectiveimpor t
subst i
tuti
onanddev elopmentofal ter
nat evendorsour ceandi mpl ement i
ngmeasur es
forenhanci ngoper at i
onal efficiency .
DGPWi
ndsorI
ndi
aLt
d.Fr
om Oct
.'
1986t
oMay
'1997
MANAGERDESIGN
JoinedasTrai
neeEngi neerandr osetot heposit
ionofaManagerDesi gn
GainedhandonexperienceofPr ojectmanagementaswel lassiteacti
vi
tyt
osetnew
Bl
owmol di
ngdiv
isi
onfor m constructionstaget oproducti
onst age.
Gainedhandsonexper i
encei ndev elopmentofbl owmol dingmachi nesandhandl
ed
over
allmanagementoft hedev el
opment alproj
ects.
Someoft hemajordesign&dev elopmentpr ojectshandledare
Developmentoffast
estTwo- StationTwo- Pari
sonMachi nefortheproducti
onof
cont ainer swi ththecapaci t
yupt oonel iter
Dev elopmentofFi ve-l
itertie-barl essmachi neswi thv i
sual stripattachment&i nmol d
l
abel ing
Retrof i
tmentofMoogCont rol
lerpar i
sonpr ogr ammeron30Li termachi neforwei ght
reduct ion, bet t
erqual ity&l esspr oduct iont i
me
Dev elopmentofmachi nesr angingf rom 0. 5litert o30l iter
Dev elopedPant enebot tl
esofPr octer&Gambl ewi thMoogcont r
oller.
Dev elopedDaburVat ikahai roil bot tl
esandPar achut ehai roi lbottl
es
Visistripat tachmentdev eloped&t rialswer econduct edf orRoy alplasti
c,Pakistan.
Playedakeyr ol
ei nset ti
ngupofnewbl owmol dingdi visionatVat v a,Ahmedabadand
handl edf unct i
onsr elatedt odesi gni ngt hepl antl ayout, assessmentofPower
requirementandf ixingt het echni cal speci fi
cationsf orcompr essor sandcool ingtower s.
Playedakeyr ol
ei ni nstallationandcommi ssioni ngoft hemachi nesandsuccessf ull
y
resolv edt heoper ational probl ems.Someoft hemaj orassi gnment sar eMol dtek-
Hy der abad; I
deal plasticsAhmedabad; Nusr atpl astics-Hy der abad; Crystalpl
astic-
Mumbai ;Jant aplastic-Mumbai ;Yodev apl astics-Hy der abad; Shreepl asti
cs-Indore;
Vinispl ast i
cs-Mumbai ; Rajdeeppl ast i
cs-Mumbai ;Starpl astics-Mumbai ;andPr i
nce
plastics-Daman.
Participat edi nPlast -
India-1997, 2000i nDelhi,Indpack-98Mumbai &Indplast-98in
Calcut ta.
EDUCATI ONAL&PROFESSI ONALDEVELOPMENT
B.E( Mech. )
Fr
om NI
TSurat,
Sout
hGuj
aratuni
ver
sit
yint
hey
ear1986
Comput
erSki
ll
s
Wellconver
santwit
hAut oCADr
elease14package.
Undergonebasictr
aini
ngofUni
graphic3Dmodeling
Undergonetr
aini
ngofFEAanaly
sis.
CTCRequi
red-Negot
iabl
e.
Contact this candidate