Doug Novack
*** ******* **., *******, ** *****
*********@*****.***
OPERATIONS AND SUPPLY CHAIN MANAGEMENT
Manufacturing Distribution Planning
Highly Effective Profit Chaser!
Results oriented, dynamic Operations Manager with proven expertise in controlling costs, driving revenues and maximizing profits. Strong ability to build teams and achieve company objectives. Skilled in identifying critical paths and developing strategies to complete tasks and maximize productivity. Turned around a facility by beating back a unionization attempt, employing LEAN techniques, and developing people to deliver a $4M reversal in revenue. Experience includes:
Operations Management
Logistics Management
Hiring, Training and Coaching
5S
Shipping - Inventory Control
Process Improvements
Cost Reduction
P&L Accountability
New Product Introduction
Change Agent
ISO14001
ISO9001
Professional Experience
Beacon Industries – Plant Manager July 2024 – May 2025
Responsible for managing a 2 shift multi-cultural E-coating and Powder coating plant.
Responsible for safety, quality, on-time delivery and production efficiency.
Inspire Automation: Purchasing Manager January 2021 – July 2024
Responsible for procurement for three manufacturing locations providing engineered automation solutions for corriguated manufacturing. I manage a department of three employees striving to deliver components to support manufacturing and and installation schedules. Member of a project team to implement Epicor ERP System.
Rocore Holdings; A Kelvion Company – Director of Manufacturing November 2018 – May 2020
Responsible for 4 manufacturing locations servicing the machine cooling market. Key customers include Eaton, Progress Rail and Allison Transmissions. Mobilizing a combined work force of 120 to satisfy QMS requirements of ITAF-16949, ISO-9001, and M-1003. Introduced KPI’s for Safety, Quality, On-Time Delivery, and Inventory Turns.
CNH Industrial – Master Depot Manager November 2016 – January 2018
Responsible for warehousing of $180MM in inventory comprised of 400,000 SKU’s. Distribution operations included 850,000 Sq. Ft. of indoor storage and 400,000 Sq. Ft of outdoor storage. Responsible for both Domestic and Export shipments throughout the world.
ROCKY MOUNTAIN COLBY PIPE - Vice President of Operations November 2014 – November 2016
Responsible for manufacturing operations and customer service for two manufacturing locations located in Colorado and Oregon. Introduced KPI’s to evaluate safety, quality, inventory, and cost. Trained supervisors in 5S including the installation of shadow boards. Wrote job descriptions, institutionalized daily production meetings, GEMBA walks and standard work.
MAGNA – INNERTECH (Plant Manager – Contract Position) May 2014 – July 2014
The plant manufactured injection molded parts for the automobile industry. The facility employed 500+ people with annual revenues of $100M. My role was to separate the molding floor into three focused factories, implement training programs, re-write job descriptions, and improve preventive maintenance.
EATON CORPORATION - Plant Manager – Forest City, NC June 2011 – August 2013
The plant manufactured extruded hydraulic hose servicing automotive, industrial, and aerospace markets. Managed 130 associates, directing day-to-day activities to deliver KPI’s – Safety, Quality, Delivery, Inventory, Productivity.
Achieved $30M in annual sales revenue, DACR = 0, TRCR ~3, DPPM less than 3, and on-time delivery greater than 98%, maintained inventory levels $1.2M, and delivered 3% productivity improvement year over year.
NIBCO Inc. - General Manager – Industrial Plastics, Charlestown, IN 2007 - 2010
Directed activities in the facility to manufacture plastic valves and fittings. Managed all aspects of the budget with P&L accountability. Responsible for safety, service, cost, quality, inventory and distribution. Managed a workforce of up to 160 associates.
Interfaced directly with customers to better understand their needs and applications.
Served as the interim plant manager of NIBCO’s copper fittings plant in Virginia.
Led a cross functional Market Team to drive sales and coordinate initiatives across all corporate functions.
oDelivered annualized sales of approximately $24M.
oLaunched a new line of fire protection fittings capturing 20% market share in the 2nd year after launch.
oManaged costs to deliver 35% gross margin annually.
NIBCO Inc. - Manufacturing Manager, Pressure Plastics, Charlestown, IN 2005 – 2007
Responsible for two injection molding facilities manufacturing plastic fittings in Denmark, SC and Charlestown, IN. Managed all aspects of the facilities budgets and accountable for safety, service, cost, quality, inventory and distribution.
Managed a combined workforce of up to 270 people delivering $40M in revenue to the company.
Directed initiatives to reduce the inventory in South Carolina by over 50%.
Relocated racking to other facilities as needed to support the business.
Due to declining demand, consolidated production into other facilities and ultimately closed the South Carolina plant.
NIBCO Inc. - Plant Manager, Plastic Injection Molding, Charlestown, IN 2003 – 2005
Directed the day to day activities in the injection molding facility to manufacture plastic fittings and valves. Responsible and accountable for safety, service, cost, quality, inventory and distribution. Developed and managed all aspects of the facility budget.
Managed a workforce of up to 160 associates delivering $20M annual revenue to the company.
Utilized LEAN techniques to improve operations resulting in:
oOpened over 30,000 sq. ft. of production space for other use.
oCleared out 8,000 sq. ft. of office space improving communications and organization.
oDoubled inventory turns on WIP inventory.
oReduced carton inventory by 50%.
oInstalled U-shaped assembly stations providing more flexibility and reduced labor.
oImproved layout of molding machines to improve utilization of labor.
oImplemented 5-S for improved shop floor organization.
Earned the respect of the associates and successfully defeated a union organization attempt in 2003.
Received an “Outstanding Achievement” award in 2004.
NIBCO Inc. - Operations Manager, Copper Fittings Manufacturing, Stuarts Draft, VA 2001 – 2003
Responsible for, production, maintenance, packaging and shipping operations.
Managed a work force of 370 associates successfully implementing a 7-day schedule supporting $120M in annual sales.
Played key roles on project teams to expand the facility and moved equipment without compromising service levels.
Moved a retail packaging operation from Indiana to Virginia without compromising service.
NIBCO Inc. - Supply Chain Manager, Copper Fittings Manufacturing, Stuarts Draft, VA 1999 – 2001
Responsible for production scheduling, purchasing, inventory management and shipping.
Integrated finished goods inventory levels into the production scheduling process effectively moving from a “push” replenishment system to a “demand pull” system.
Implemented KANBAN Systems to manage high volume components.
Coordinated efforts with distribution to provide maximum service levels.
NIBCO Inc. - Director of Logistics, Elkhart, IN 1997 – 1998
Responsible for companywide inventory planning including the entry of orders to load on our manufacturing plants.
Coordinated and completed physical inventories annually.
Facilitated a monthly sales, operations and production meeting to coordinate market projections with production plans and set monthly inventory targets.
NIBCO Inc. - Logistics Manager, Plastic Products, Elkhart, IN 1996 – 1997
NIBCO Inc. - Director of Inventory Planning, Residential Division, Elkhart, IN 1993 – 1995
NIBCO Inc. - Operations Manager, Retail Division, Elkhart, IN 1990 – 1993
NIBCO Inc. - Operations Manager, Rocky Mountain Marketing, Denver, CO 1988 – 1989
NIBCO Inc. - Customer Service Manager, Elkhart IN 1987 – 1987
NIBCO Inc. - Inside Sales Representative, Columbus, OH 1986 – 1987
NIBCO Inc. - Customer Service Representative, Elkhart, IN 1985 – 1986
Education
Ball State University, Muncie, IN
Bachelor of Science - Business Administration and Operations Management
Computer Skills
Proficient in Excel, Word, PowerPoint and Outlook, familiar with SAP and Epicor ERP Software