Quality Engineer Assurance

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Muhamad Wahi Alfian Bin Anwar

Kuala Lumpur, Malaysia • +601********

**********@*****.*** • www.linkedin.com/in/muhamadwahialfiananwar5462/ Supplier Quality Engineer I Quality Inspector I Quality Engineer Bachelor in Mechanical Engineering, with 13 years of experience in Quality Assurance and Quality Control, I excel in adhering to international codes and standards such as ASME, ANSI, API, BS and ISO while supervising construction quality across various projects, including offshore and onshore site fabrications and installations, subsea pipe laying, and petrochemical plants operation. My proven expertise in executing quality field subject matter, and commitment to safety ensures compliance and drives project success. I effectively oversee project management interface, focusing on supervision and quality assurance, while also coordinating NDE, TA

(turnaround), source inspection and improving processes within the Quality Management System (QMS). CORE COMPETENCIES AND ACHIEVEMENTS

● Quality Management: In the role of Quality Engineer at Petronas Carigali, successfully led quality operations for the installation of pipelines, ensuring adherence to codes and specifications. This involved monitoring pipe joint conditions and implementing root cause analyses for high rejection rates, demonstrating a strong commitment to quality assurance throughout the project lifecycle.

● Safety Compliance: Achieved zero safety incidents during the pipeline and topside installation project by enforcing rigorous safety protocols. This accomplishment underscores the ability to prioritize safety in high-risk environments, effectively mitigating potential hazards.

● Process Improvement: Developed and implemented a welding performance improvement plan, resulting in a 25% reduction in rejection rates. This reflects a proactive approach to identify underlying inefficiencies and driving enhancements that significantly impact project quality and outcomes.

● Project Coordination: As Interim Client Representative, coordinated various activities during the installation of wellhead platforms, overseeing crucial operations such as flooding and grouting. This showcases strong project management skills and the ability to ensure all activities align with project timelines and specifications.

● Inspection and Auditing: Led source inspection activities during tenure at Petronas Carigali, optimizing the use of third-party inspectors (TPI) and conducting quality audits. This role highlights expertise in maintaining high standards of quality control for mechanical, structural, piping, electrical, and instruments discipline thus ensuring suppliers meet project requirements.

● Training and Development: Established a comprehensive NDE tracking system, improving inspection process efficiency by 20%. This competency illustrates a commitment to enhancing team capabilities and operational efficiencies through effective training and development initiatives.

● Technical Coordination: In the NDT Coordinator role, successfully coordinated NDE activities for large- scale projects, ensuring compliance with specifications and supervising NDE technicians. This emphasizes the ability to oversee complex technical processes and maintain high-quality standards.

● Documentation and Compliance: Prepared inspection test plans (ITPs) and checklists, ensuring thorough documentation and compliance with client standards. This reflects strong organizational skills and attention to detail, critical for successful project execution.

● Stakeholder Engagement: Engaged with clients and stakeholders to ensure project satisfaction and compliance, actively participating in reviews and audits. This competency highlights strong communication skills and the ability to build collaborative relationships.

● Performance Tracking: Monitored key performance indicators (KPIs) as part of the project quality management plan, facilitating continuous improvement and accountability. This showcases an analytical approach to project management, focusing on data-driven decision-making.

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PROFESSIONAL EXPERIENCE

Quality Engineer for D18 Phase 3 Redevelopment Project and FIP FEED W209A Project Petronas Carigali August 2024 – Present

Focal for quality operations for brownfield infill drilling project with Asset and Operation team. Ensure the compliance of quality standard and project requirements by periodically engagement with project management team (PMT) and contractor from engineering, construction, hook up and commissioning stage. Interface with Asset Management during shutdown, rig up and rig down phase. Communicate with facilities engineering on scope of work (SOW) and advise on possible pipe rerouting or replacement due to corrosion and clashing. Prepare CTR

(Cost, Time, Resources) and manning plan for quality resources during pre-FEED/FEED stage of the project for approval. Review and enhance quality engineering deliverables through Inter Discipline Check (IDC) and Line Department Review (LDR) done by contractor. Revised the QMS to suit with the new quality policy of company. Improve overall performance of quality by reducing rework activities caused by piping welding rejection rate. As a result, first oil date was successfully achieved safely. Quality Engineer / Interim Client Site Representative (CSR) for Kasawari GFD Hook Up Commissioning Petronas Carigali October 2023 – July 2024

Manage quality operations for hook up and commissioning campaign for Kasawari Wellhead and Central Processing Platform. Oversaw well tie in works for critical equipment and critical joints. Lead the preservation of mechanical equipment’s during simultaneous operation (SIMOPS) and production (SIPROD) with drilling. Initiate lesson learnt, induction and quality programs. Ensure PWHT was done according to approved WPS for riser welding installation. Monitor punch list closure to ensure system handover can be met on time. Revamp the weld rejection rate on copper pipe through proper root cause analysis (RCA). As a result, first gas date was successfully achieved safely.

Quality Engineer / Interim Client Site Representative (CSR) for Kasawari GFD Pipeline Installation Petronas Carigali June 2023 – October 2023

Led quality operations for the installation of a 28” x 81KM pipeline from Kasawari Central Processing Platform to Petronas LNG Complex, ensuring compliance with relevant codes and specifications. Verified pipe joint conditions, monitored damage segregation, coating requirement, and conducted root cause analysis for rejection rates. Accomplished zero safety incidents during the project, implemented a welding performance improvement plan that reduced rejection rates by 25%, and effectively managed resources to minimize downtime. Quality Engineer / Interim Client Site Representative (CSR) for Kasawari GFD Wellhead (WHP) Jacket and Topside Installation

Petronas Carigali June 2021 - July 2021

Oversaw quality operations for the wellhead platform jacket and topside installation at the Kasawari Gas Integrated Complex, ensuring adherence to approved procedures. Reviewed welding procedures and witnessed ROV operations to maintain compliance. Successfully implemented a streamlined quality assurance process that reduced non-conformance reports (NCRs) by 20% and improved project efficiency through proactive monitoring, achieving a 15% reduction in project timeline.

Quality Engineer / Source Inspection Coordinator for Kasawari GFD Fabrication Petronas Carigali November 2019 – March 2023

Execute engineering audit such as Inter Discipline Check (IDC) from FEED and engineering to construction stage of project. Led source inspection activities for mechanical package for Kasawari Project, optimizing inspector utilization and conducting quality audits. Review and approve PQR/WPS, ITP, NDE and QA/QC procedures. Led SCE review for the development of ECR (Equipment Critically Rating). Witness valves testing according to API 6D. Conduct failure investigation for coating flaking. Champion of sampling inspection for bolts and nuts coating requirement, control the damage incur by the supplier. Monitor and track timely distribution of critical deliverables and reports with respective Supplier Inspection Coordinator (SIC). Managed NCR tracking and ensured compliance during the fabrication and erection stages of jackets, topsides, and living quarters. Witness mechanical testing for super duplex (SD) and super duplex stainless steel (SDSS) material. Proposed for hardness lab verification for weld-on-weld issues. Spearheaded cost optimization initiatives, reducing inspector costs by 15% and improving vendor performance by 10% through effective audits. Vendor Management / Quality Engineer for EURO5 Project Misi Setia Oil and Gas October 2018 – October 2019

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Develop PQMP, ITP, PQR/WPS, PWHT, Pressure testing, method of statement and repair procedure for project. Review procurement documents for QA/QC, involve in technical bid evaluation (TBE) and receiving inspection at warehouse. Conduct Pre Inspection Meeting (PIM) and weekly interaction with package engineer to ensure seamless FAT readiness review and punchlist closure prior to Inspection Release Certificate issuance. Coordinated NDE activities for the spool piping fabrication project at Melaka Refinery, ensuring compliance with industry standards through careful review of radiographic films as per ASME B31.3 acceptance. Established an NDE tracking system that improved efficiency by 20% and successfully qualified welders and NDE technicians to eliminate rework costs. As a result, piping hydrotest progress was successfully expedited. NDT and Test Package Coordinator for RAPID Package 14 Offsite Units China Petroleum Pipeline (CPP) September 2017 – September 2018 Coordinated NDE activities for the Rapid Petronas Project, supervising NDE technicians and ensuring compliance through rigorous reviews of inspection reports. Expedite for test package completion, proactively commit to complete as per schedule plan. Achieved a 15% improvement in inspection progress and received commendations for maintaining high standards in PAUT inspection. Quality Engineer

RB Project Resources Sdn Bhd February 2016 – February 2017 Develop inspection test plans (ITP) and checklists for client approval while monitoring welding processes and coordinating third-party NDE inspections. Developed QAQC procedures (PQR/WPS, full water and lifting test) for pressure vessel, tank and boiler fabrication that ensured client satisfaction and compliance, contributing to timely project completion and a smooth handover.

NDE Coordinator/Engineer for Wheatstone Project (Chevron) Sapura Kencana Petroleum Sdn Bhd October 2014 – January 2016 Prepared NDE procedures (RT, UT, MT and PT) for client approval according to ASME V and project specification. Coordinated NDE activities to ensure compliance with specifications. Update tracking of consumables and machine calibration date. Evaluate performance of NDT technician through successful testing. Achieved 100% piping hydrotest progress completion through efficient collaboration with construction supervisors and managed technical bidding for NDE contractors to select qualified contractor(s). NDE Inspector / Quality Assurance and Quality Control UTC Aerospace Systems Pvt. Ltd. October 2013 – October 2014 Performed various NDE tests on commercial airplane components, such as gears, shafts, bolts and nuts. Ensuring compliance with specifications and conducting first article inspections, in line with MPS (Manufacturing Procedure Specification). Achieved zero defects in fluorescent magnetic particle testing, contributing to the success of the Wolverhampton project.

NDE Technician

MJ Inspection and Plant Assessment Services June 2013 – October 2013 Executed Magnetic Particle, Dye Penetrant, and Ultrasonic Tests at the Polycrystalline Silicone Power Plant. Maintained effective communication with QC teams, resolving accessibility issues and ensuring timely reporting of inspection results.

EDUCATION AND TRAINING

Universiti Tun Hussein Onn Malaysia - 2012

Degree in Mechanical Engineering with Honours

CSWIP Welding Inspector 3.1 – ID: 415451/2

BGAS CSWIP Painting Inspector Grade 2 – ID: 535030 Level 2 PCN ISO 9712 Radiography Interpretation – ID: 318603 Level 2 PCN ISO 9712 Ultrasonic Testing 3.1, 3.2,3.8, 3.9 – ID: 318603 CQI-IRCA QMS/Lead Auditor ISO 9001:2015 – ID: 585314 BOSIET OPITO Approved

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