Continuous Improvement Technology Transfer

SUNKARI PRAVEEN

Mbl no: 312-***-**** Mail : ********************@*****.***

SUMMARY:

• Quality, Process, Equipment, Product, FA, Troubleshooting, Test, Technology Transfer, Project Mgmt.

• Process and Equipment Qualification, Sustenance, ATE and Bench Test Support, SMT experience

• Conducted pre-FDA inspection audit activities reviewing process validation documents and remediation.

• Project Lead - NPI, Mfg. Start-ups/Ramping-Up, Technology Transfer, & Retooling Activities

• Conducted mfg. decision-making activities - buy vs repair decisions, cost/benefit analysis

• Developed protocols and conducted new process/equipment validation (TMV, CSV, IQ, OQ, PQ) activities

• Production Sustenance and Continuous Improvement Experience (6-sigma Green Belt)

• Led and supported lean six-sigma-based process yield and cycle time improvement projects

• PFMEA, Risk Analysis, Lean Six-Sigma DFSS/DMADV, DFM experience

• Established process control (CTQ assessment, Cp /Cpk analysis, SPC process, Statistics Analysis)

• Experience in GD&T, mechanical production & BOM setup and mgmt.

• Assembly, operation, test, rework & repair, equipment PM procedures Technical Skills:

Design Controls, Lean Manufacturing Operations, Process Improvement, PLM, Lean Quality Tools (Pareto Charts, Fishbone Diagrams, Six Sigma, 5 Why’s, Control Charts, Process Mapping, Kaizen), Quality Assurance, Process/Performance Monitoring, Strategic Planning, Operational Redesign, Verification/Validation, HHA, Risk Management, Complaint Management, FDA and ISO regulations, Regulatory Compliance, New Product Developments. Lead Root Cause Analysis, PPAP’S, FMEA’S, control plans, MSA tools, Internal and External Audits, ISO compliance & Customer Audits, AS 9100, ISO 9100, 8D problem solving, GD&T, CQE. IATF 16949. Achievements & Academic projects:

• Certificate of PROJECT MANAGEMENT PROFESSIONAL based on PMBOK7. Modeling and analysis of power split devices for hybrid electric vehicles. January 2021-April 2021

• Developed and implemented MATLAB/Simulink models to simulate different power split architectures, analyzing efficiency, torque distribution, and performance under varying load conditions.

• Applied GD&T principles in designing and evaluating the mechanical components of power split device to ensure manufacturability and precision.

• Created AutoCAD/solid works models for prototype design and validation, ensuring feasibility for real world applications.

Work Experience

TATA India Limited, Jan 2019–May2023

Quality Engineer

• Collaborated with cross-functional teams to resolve customer complaints, improving product satisfaction and reducing recurring issues by 25%. Performed detailed inspections using precision measuring instruments to ensure product compliance with design specifications.

• Conducted internal audits and maintained documentation in accordance with ISO 9000 and IATF 16949 standards.

• Programmed and operated Coordinate Measuring Machines (CMM) using PC-DMIS software for dimensional inspections (preferred).

• Utilized Romer Arm for 3D inspection of complex components and assemblies (preferred).

• Collaborated with cross-functional production teams to identify root causes and resolve quality issues.

• Maintained accurate inspection records and generated detailed quality reports.

• Supported continuous improvement initiatives to enhance product quality, reduce defects, and increase operational efficiency

Internship:

MECHANICAL ENGINEERING DIESEL LOCO SHED-SOUTH CENTRAL RAILWAY

• Manufactured turbocharger components using various materials and conducted functionality tests to ensure performance and durability.

• Collaborated in daily production meetings to identify and implement solutions for unplanned maintenance, minimizing downtime and improving efficiency.

• Assisted in engine maintenance by diagnosing issues, identifying potential failures, and documenting corrective actions for preventive maintenance strategies. MECHANICAL ENGINEERING MARUTI SUZUKI MOTORS

• Acquired hands-on experience in automobile manufacturing processes, including assembly line operations, quality control, and process optimization.

• Applied Lean Manufacturing and Kaizen principles to streamline shop floor operations, reducing waste and enhancing productivity.

• Collaborated with R&D and Design teams to review AutoCAD and SolidWorks drawings, ensuring manufacturability and assembly feasibility.

· Analyzed production metrics to identify trends and drive process improvements, utilizing tools like Power BI and Excel for data-driven decision-making.

`Education Background

• Masters in (Engineering Management)

TRINE UNIVERSITY. Aug2023-May2025

• Shri Krishna University (bachelor's in mechanical engineering). Aug2019- June2022

• Balaji Institute of Technology and Sciences (Diploma in Mechanical engineering) Aug2016- July2019

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