Process Engineer Manufacturing
Resume:
Gargee Jadhav
Quick Learning & Innovating every day!
apartment 1,
Greenville, SC 29609
gargeejadhav@gmail.
com
EXPERIENCE
Alten Technology/(Client:ZF Chassis)Duncan,SC — Process Engineer 2024 - Present
■ Major role in the Planning and designing of manufacturing processes for a new greenfield manufacturing plant in Duncan, SC
■ Oversee manufacturing process development, ensuring efficiency and scalability
■ Implement Smart Manufacturing strategies to enhance automation and data-driven decision-making
■ Drive cost optimization initiatives to improve operational efficiency and reduce expenditures
■ Conduct value stream analysis to identify opportunities for process improvement
■ Execute Process Failure Mode Analysis (PFMEA) to mitigate risks and enhance reliability
■ Optimize cycle times and refine work plans to maximize productivity
■ Design tools and evaluate cost-effective solutions to support production needs
■ Implement lean manufacturing principles to streamline workflows and minimize waste
■ Develop RFQs and collaborate with suppliers to ensure strategic procurement decisions Magna Exteriors(Troy), MI — Project Engineer
2021 - 2024
■ Design greenfield and brownfield manufacturing processes to ensure efficiency and scalability
■ Lead process cost optimization initiatives to enhance operational effectiveness
■ Conduct time studies and labor calculations for improved workflow management
■ Oversee supplier development, ensuring strategic procurement and partnership decisions
■ Drive design for manufacturability activities to optimize production efficiency
■ Execute line balancing strategies to streamline operations and resource allocation
■ Lead process bottleneck resolution, implementing innovative solutions to improve throughput
■ Perform technical and financial feasibility studies on welding vs. adhesive joining technologies
■ Develop and establish a Manufacturing Knowledge Structure Strategy for standardized operations
■ Spearhead the integration of AI for Manufacturing Process Standardization, advancing automation and efficiency
■ Conduct manufacturing process studies, RFQs, and RFIs to support informed decision-making
■ Lead Adhesive Green Cure Strength studies to improve material reliability and SKILLS
Process
Development,Deep
learning, Machine
learning, PFMEA,
Value stream
designing,, Process
Designing, Project
Engineering, CAD,
CAM, CNC Machining,
Fixture/tool designing,
Optical Microscopy,
SEM, Global
Conference
Organization, FEA,
Vibration Analysis,
MATLAB, Python,
Machine Component
Designing, Tool
designing, Experiment
Planing, Sharepoint
website designing,
Chat GPT, Microsoft
360, Java Script, HTML
Keywords
Quick Learner,
Innovator Mindset,
Manufacturing Best
Practices, Leading
Global Process
Standardization
Efforts, FEA, Fatigue,
CAD/CAM, CNC
Machining, Material
Science, Vibrations,
Process Engineering,
Machine Design
AWARDS/Certification
Certification in Deep
Learning- Mastering
NeuralNetworking-24
performance
■ Organize and facilitate Manufacturing Strategy Seminars & Conferences, fostering international magna exterior plants collaboration
Worcester Polytech Institute, MA (Along with IMdc & GM)— MS Thesis/Capstone research
2019 - 2021
Ultrasonic Fatigue Investigations of Cast Al-356
● Designed flat ultrasonic fatigue (USF) specimens for advanced material testing
● Compared S-N curves to analyze the impact of frequency, microstructure, shape, and size on fatigue life
● Investigated fracture initiation sites (shrinkage pores, gas pores, corrosion films, slip bands, secondary phase clusters) and their effect on material longevity
● Examined defect location on fatigue cycles to failure & Developed a CT scan representation method to identify and assess risky casting pores
● Machined complex geometries from casting and metal 3D-printed engine heads to extract high-precision fatigue specimens for testing
● Designed custom tools for CNC milling, lathe, EDM, and other precision machining processes to enable accurate extraction without compromising material integrity
● Applied hands-on CNC expertise in milling, turning, EDM, and 3D printing to navigate machining challenges in research-driven manufacturing. ZF India — GET
2018- 2019
■ Contributed to the Innovation and Continuous Process Improvement Team, driving efficiency and operational advancements
■ Served as a mentor for the first female batch at ZF India, fostering inclusion and leadership development
■ Led ergonomic and energy efficiency improvement projects, enhancing workplace safety and sustainability
■ Implemented Kaizen improvement initiatives, ensuring all optimizations prioritized sustainability
■ Assisted in the Solar Carport Project, supporting renewable energy integration
■ Developed strategies to improve industrial safety within the plant EDUCATION
Massachusetts Institute of Technology Professional Education, Certification in Deep Learning- Mastering Neural Networks 2024 4.0/4.0 GPA
Worcester Polytechnic Institute, Worcester, MA, USA — Master of Science
(Mechanical Engineering)
2019- 2021 3.8/4.0 GPA
Bachelor of Engineering (Mechanical Engineering), Pune University, Pune,MH, India _
2014 - 2018 First Class with Distinction (4.0/4.0 GPA) Youth Icon Award,
MESCOE, Pune
University(2017)
Gold Medal IT
Exhibition for
creating a Student
study portal website,
Nowrosjee Wadia
College, 12th grade
HSC(school)
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