Program Manager Machine Learning

Sebastian Slusarczyk

Address: Greer, SC

Cell phone: 864-***-****

Email: *********.**********@****-**********.***

Website: https://code-automation.com/

Residency Status: US Citizen

LinkedIn: https://www.linkedin.com/in/sebastian-slusarczyk-43b492141/ Introduction

Sr Controls and Robotics Engineer, owner of company with 14 years of experience. Former Sr. Program Manager with in-deep knowledge of industry standards and process design methods. Analytical problem solver with strengths in organization, communication, and collaboration. The ability to take and perform various challenges. Successfully accomplished all participating projects. Strong interest and continuous deepening of knowledge in artificial intelligence and machine learning. Certificates

• Controllers Programming PACSystems

• PLC GE Fanuc Programming

• GE Intelligent Platforms at Industrial Network

• Visualization systems Wonderware InTouch

• KUKA College: Robot programming

• KUKA College: Safety Start up KUKA.Safe Operation

• FANUC Robotics Programming

• Autodesk Inventor 2011

• OSHA – General Industry Training Program

• Bootcamp Python Developer – 320 hours course

• TensorFlow for Deep Learning

Professional Skills

Programmable logic controllers:

Siemens (Step7)

Siemens (Tia Portal v14,15,16)

Rexroth Bosh

Ge Fanuc Series 90-30

GE Fanuc Versa Max

Allen Bradley - RSLogix 5000

Software Developing

Python 3

HTML

CSS

Flask

HTML

Git

SQL

Flask, Flask-WTF

WTForms

Pytest, NymPy, Pandas

Jupyter Notebook

TensorFlow

Robot programming:

Kuka - KRC 2

Kuka - KRC 4

Fanuc - IR30iB-plus

ABB

Epson

Standard programming:

BMW

Daimler

Fiat

Tesla

ZF

Strama

Proterra

HMI Panel programming:

Wincc

Factory Talk

Transline

Bosh

Visualization SCADA: Wonderware

Intouch.

Beckhoff: Strama standard

Ignition

Kollmorgen

RedLion

Vision systems configuration:

Kyence

Cognex

Siemens

Wenglor

Baumer

Sick

Others

3D modelling: Autodesk Inventor

Process Simulate - Siemens Tecnomatix

Emulate 3D

Sinamics S120 - servo drive

Sinumeric 840D - CNC systems (Gantry,

Machining)

Kinetix

Eplan

Pneumatic

RobotStudio

Roboguide

WorkVisual

IV navigator

CDS 3.7 (Sick)

Proneta

Kinetix

Armostart

IO Point modules Bradley

Professional Experience:

2022.06-Present – Code Automation LLC, Owner of company. Senior Controls and Robotics Engineers

• 2024/2025 – BMW – Spartanburg, SC, USA – Under Body line – implementation of G65 model

- Modifications of the Robots: KUKA KRC4

- Handling on Titan robots, cooperating robots, weld guns, Tucker stud guns. Process of the Robots was underbody repot and lot of stations with handling robots and Stud weld.

- Cleaning all SAS files related to robots

- Commissioning of new robot’s EOA

- Optimization of the cycle time

- Preparing technical specification for robots.

• 2022/2023/2024/2025 – Proterra – Greer, SC, USA – 2x Assembly/welding line for Bus/Track batteries. Responsible for commissioning conveyors, 16x Buffer Towers, automatic stations for Positive and negative plate installation, Cell tamp station, curing and battery testing stations.

- Programing PLC: Allen Bradley (Studio 5000), safety, IO link devices, pneumatic modules, IO link, Armostart, Kinetix

- Programming Robots: Fanuc IR30iB-plus, application for pick and place, commissioning, final verification of safety

- Programming HMI – Ignition, alarms, manual movements, status screens

- Improving the station for applying adhesive to batteries and the station for automatic battery test

- Cycle time reduction and production support with troubleshooting on existing line

• 2023 – DWFritz – Wilsonville, OR, USA – assistance in preparing the quote for entire production line to factory which will be making permanent magnets for electric vehicles

- Simulation Emulate 3D - task was to import mechanical objects along with 4 robots in order to check the real cycle time and the functionality of the entire station

- Supporting other part of the lines with ideas how to reduce costs of project or improve efficiency of the line

- Creating new Siemens PLC software standard. Creating Function Block for robot, scanners etc. and testing it.

• 2022 – SCOTT TECHNOLOGY LTD– Charlotte, NC USA – programming HMI for complex system with AGV

- Programing HMI: Kollmorgen/RedLion,

2022.02 – 2022.11 – STRAMA Mps, Senior Controls Engineers

• 2022 – SESE – Chattanooga, TN, USA – 3x Robotics automatic stations for unlading Rear/Front Axel and Front corner modules. Additionally Supporting, improving rest of the assembly line for various tasks.

- Programing from scratch 3x PLC: Siemens TiaPortal v15, IO devices, pneumatic modules, safety scanners, light curtains, Albany doors, communication with main line PLC

- Programming from scratch 3x Robots: Fanuc IR30iB-plus, located on Gudel track – application for pick and place with Keyence vision system

- Cycle time reduction and production support with troubleshooting on existing line – PLC: Siemens Tia Portal v16

- User manual preparation

• 2022 – Electrolux – Anderson, SC, USA – Prefoam Assembly line commissioning

- Programming Robot Kuka KRC 4, PLC: Allen Bradley 1756-L82ES GuardLogix 5580

- HMI development with Factory Talk

- Commissioning devices PowerFlex, IO modules, Robot Kuka, Cognex Dataman Scanner

- Line optimization and cycle time reduction

- User manual preparation

- Troubleshooting on other existing stations

- Final acceptance

2019-2022 – AIUT Inc, Program Manager, Controls and Robotics Engineers

• 2020/2021 – BMW – Spartanburg, SC, USA – G09 All Side frame and Framing line – Turn key Project

- Project Manager, PLC Programmer. Leading group of total 30 people (7 controls Engineers, 10 Robotics Engineer, 3 Electric Engineers and 7 Electrical and 3 Mechanical Installers)

- Responsibility for implementation of 152 Robots: Kuka KRC4,14 PLC: Siemens Tia Portal v14 and electrical installation

- Scope of our work was to prepare Eplan design, electric installation, offline simulation for robots

(OLP) and PLC offline with using of Process simulate and SAS.

- Performing virtual commissioning with SAS before uploading all projects to existing robots and Plc’s

- Onside commissioning for new model of side frame and Framing

• 2021 – DDC - Daimler – Detroid, MI, USA – Differential Assembly line

- Project Manager. Group of 8 engineers (2 Robotics Engineers and 6 Control Engineers)

- Responsibility for recommissioning of Robots: Kuka KRC4, PLC: Siemens Tia Portal. First commissioning was made in Germany then line was shipped to USA

- Attending the meetings with customer, scheduling manpower and assigning tasks for all software/robotics Engineers

- Daily project status update

• 2019/2021 – Various customers – Greenville, SC, USA

- Quoting and acquiring the projects

- Meeting with customers to estimate scope and timeline of the project

- Responsible for scheduling manpower for projects

- In charge for completing all ongoing projects on time and within the planned budget

• 2019 – Daimler – Cleveland, NC, USA – Wester Star Truck new model implementation – Backwall, Main Frame

- Project Manager. PLC/Robot Programmer. Group of 13 people ( 4 Robotics Engineer, 3 Controls Engineer, 1 Electric Engineer and 3 Electricians and 2 Mechanical installer )

- Responsibility for all tasks related to Robots: ABB, PLC: Allen Bradley RS Logix 5000 and electrical installation.

- Providing final documentation for electric and PLC

- Production support and quality adjustments for new model 2017-2019 – AIUT Inc, Controls-Robotics Engineers

• 2018 – BMW – Spartanburg, SC, USA – Speed up the Framing line

- Project Manager. PLC Programmer. Group of 10 peoples. (6 Robotics Engineers and 4 Controls Engineers)

- Siemens Tecnomatix Process Simulate - Preparing new program for 14 KUKA robots from the scratch.

- Commissioning of the 14 Robots: KUKA KRC4.

- Relocating 250 weld spot on 100 robots on G01/G02 production line

- Preparing Safety configuration for KUKA Robots. Checking and final acceptance

- Preparing technical specification for new robots

- Troubleshooting and Production support

• 2018/2019 – BMW – Spartanburg, SC, USA – Fit and Finish line

- Robotics Engineers leader. Group of 5 Robotics Engineers

- Commissioning of the Robots: KUKA KRC4 and modifications of PLC Siemens Tia Portal

- Siemens Tecnomatix Process Simulate - preparing entire software from scratch for 35 robots. Tool changer, vision system (INOS), Screw gun, handlings. Process of the Robots was to assembling hood, doors, lift gate and tailgate to the body.

- Preparing and final acceptance of Safety configuration for KUKA Robots.

- Modification of the production line concept. Relocating different jobs from the robots to optimize production. Commissioning of new robot’s EOA, implementing of extra tool changers.

- Optimization of the cycle time

- Troubleshooting and production support

- Preparing technical specification for robots.

• 2017 – BMW – Spartanburg, SC, USA - Body welding line

- Robotics Area Leader at Wheelhouse Line. Group of 15 Robotics Engineers.

- Commissioning of the Robots: KUKA KRC4 -spot welding, gluing, handling, riveting, flow drilling

- Preparing safety configuration for Robot KUKA

- Siemens Tecnomatix Process Simulate – supporting launching team from robotics simulation side

• 2017 - Magna Drive Automotive – Piedmont, SC, USA –welding line for BMW doors

- Commissioning of the Robots: KUKA KRC4 -spot welding, gluing, handling, laser welding, clinching

- Production support

- Preparing safety configuration for KUKA Robots

04/2011-02/2017 – Aiut, Controls-Robotics Engineer

• 2016 - Daimler – Stuttgart, Germany - Assembly line for Mercedes transmission.

- Modifications on the line. Adding new variant for the production.

- Reconstruction of the production line

- Production support, troubleshooting. Robots: KUKA KRC4 PLC: Rexroth Bosh.

• 2015 - ZF Transmission – Gray Court, SC, USA - Assembly line for Honda, Chrysler, JLR transmission.

- Production support, troubleshooting. Robots: KUKA KRC2, KRC4 PLC: Siemens S7-300.

- Commissioning of the KUKA robots for tightening the screws

• 2015 - STC Transmission – Sebes, Romania - Assembly line for Mercedes transmission.

- Commissioning of the line. Robots: Kuka. PLC and HMI: Rexroth Bosch

- Modifications at the line. Adding new variant for the production.

- Implementation of new standby stations

- Preparing safety configuration for KUKA Robots

• 2014 – Daimler – Stuttgart, Germany – Assembly line for Mercedes transmission.

- Commissioning of the line. Robots: Kuka. PLC: HMI Rexroth Bosch

- Implementation of new standby stations

- Preparing safety configuration for KUKA Robots

- Production support, troubleshooting and preparing technical documentations

• 2014 – Daimler – Turin, Italy – Assembly line for Mercedes transmission.

- Commissioning of the line. Robots: Kuka. PLC: HMI Rexroth Bosch

• 2013 - Magneti Marelli – Bielsko Biala, Poland – Suspension welding line

- Modification on Robots nest. Startup couple of new types. Robot: Comau. PLC: S7 300

- Production support, troubleshooting and preparing technical documentations

• 2011-2013 - Fiat Powertrain – Bielsko-Biala, Poland - Assembly line for Diesel and Twin Air engines

- Plenty of modifications on the production line for Customer needs: Robots: Kuka, Fanuc. PLC: S7-200, S7-300, Scanner: Cognex. Vision system: Kyence, Cognex,

- Implementation of new automatic station from the scratch for tightening cover and for inspection of bracket through vision system,

- Implementation of semi-automatic stations with rotary table for assembling engine parts,

- Implementation of the automatic station with Kyence vision system to check upper surface of engine housing

- Implementation of 5 semi-automatic mobile stations for unloading and loading parts to automatic stations

- Commissioning of Gantry for handling engine housing at machining line.

- Cycle time optimization

- Reconstruction of the production line. Relocation couple of manual stations to optimize production

- Production support, troubleshooting and preparing technical documentations Education:

• 2011-2013 - University of Bielsko-Biala (Poland). Master of Engineering, Mechanical Engineering with major in Industrial Automation.

• 2007-2011 – University of Bielsko-Biala (Poland). Bachelor of Engineering, Automation and Robotics with major in Mechatronic Systems and Intelligent Robots

• 2003-2007 – Technical College of Oswiecim (Poland). Electronics Technicians Title Language:

• Polish (Native language)

• English (Advanced)

• German (Beginner)

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