Turnaround engineer, maintenance engineer, commissioning engineer

Ashraf Mohsen

+201********* Alexandria, Egypt Date of Birth: 1/1/1992

*****************@*****.*** www.linkedin.com/in/ashraf-mohsen Facility Management Project Management Planning Turnaround Engineer Quality Technical Office Procurement Tender Engineering Proposal Development Commissioning Engineer CAREER SUMMARY

Results-driven Mechanical Maintenance and Commissioning Engineer with +9 years of specialized experience in rotating and static equipment maintenance across Water & Power utilities and Oil & Gas sectors. Proven track record in leading maintenance teams during critical operations, optimizing equipment performance, and reducing downtime by 80%. Expertise in turbines, compressors, pumps, agitators, and desalination plant operations. Seeking challenging opportunities to leverage technical expertise and leadership skills to drive operational excellence and contribute to organizational growth. WORK EXPERIENCE

Turnaround Rotating Eng. EPROM Egyptian Refinery Company (ERC) Apr 2025 May 2025.

- Led the overhaul and commissioning of an 8 MW STX diesel engine during plant turnaround, overseeing planning, execution, and performance testing to ensure timely restoration and enhanced operational reliability. Turnaround Turbine and Generator Eng. Doosan Power System KSA Oct 2024 – Mar 2025.

- Led overhauling for 270 MW and 700 MW steam turbines and generators.

- Optimized turbine auxiliary systems for bearing lube oil and hydrogen seal oil.

- Revitalized turbine control valves and hydraulic power systems, enhanced equipment operating by 10%.

- Directed comprehensive maintenance programs for feed water pumps and drive turbines, achieving 100% equipment reliability.

- Revitalized water-cooling system maintenance procedures for plate heat exchangers and condensers, including HP & LP shell and tube heat exchangers.

- Maintain heavy oil supply systems for boiler firing mechanisms, achieving 100% equipment reliability.

- Performed comprehensive technical reporting and meticulous data documentation to support maintenance strategies and enhance equipment performance.

Plant Manager (Rotational) DABAA Desalination Plant (40,000 m /d) Apr 2020 - Oct 2024.

- Directed all operational and maintenance activities for a 40,000 m /day reverse osmosis desalination plant, achieving 95% uptime and 99 % water quality compliance.

- Reduced operational costs by 20 % through optimization of chemical usage.

- Developed & executed comprehensive maintenance schedules that decreased emergency repairs by 60 %.

- Led a team of 40 maintenance and operations staff, improving productivity by 22% through targeted training and performance management.

- Identified and resolved operational bottlenecks by analyzing system performance data, resulting in a 95% production capacity.

- Implemented inventory management system using CMMS, reducing spare parts costs by 20% while maintaining optimal stock levels.

- Managed plant financial administration with an annual budget of $ 1.5 M.

- Evaluated tenders and selected vendors for critical spare parts, negotiating favorable terms that saved 15% on procurement costs.

Mechanical Rotating Equipment Shift Eng. SAN MISR. (EMC) Egyptian Petrochemical Co

(EPC) Aug 2020 - Oct 2024.

- Led maintenance teams during major and minor breakdowns, reducing average repair time by 40%.

- Developed and implemented preventive maintenance programs for reciprocating, centrifugal, screw, liquid ring, and loop compressors, achieving 97% equipment reliability.

- Optimized maintenance procedures for centrifugal, diaphragm, plunger, and progressive cavity pumps, extending mean time between failures by 80%.

- Specialized in various sealing systems, including labyrinth seals, mechanical seals, and dry gas seals.

- Implemented RCA techniques that identified recurring failure patterns, reducing repeat failures by 85%.

- Collaborated with cross-functional teams to improve maintenance documentation and procedures, enhancing knowledge transfer and standardization by applying API standards such as API 610, API 617, API 618, API 619, and API 682.

O&M Engineer Remela RO Desalination Plant (48,000 m /day) Holding Company for Water and Wastewater (HWWC) Dec2016 - May 2020

- Managed daily operations and maintenance activities for 48,000 m /day RO desalination plant.

- Reduced membrane replacement costs by 25% by implementing optimized cleaning procedures and operational parameters.

- Developed and executed preventive maintenance schedules for high-pressure pumps, energy recovery devices, and filtration systems.

- Monitored and maintained water quality parameters with a 99.5% compliance rate.

- Troubleshot and resolved complex mechanical and process issues, minimizing plant downtime by 60%. FUNCTIONAL COMPETENCIES AND CORE SKILLS

- Technical Expertise: Turbines Maintenance, Compressors Maintenance, Pumps Maintenance, Heat Exchangers, Flange management, piping, and static equipment maintenance.

- Maintenance Management: Preventive Maintenance, Corrective Maintenance, Proactive Maintenance, Root Cause Analysis.

- Project Management: Shutdown Planning, Resource Allocation, Budget Management, Risk Assessment

- Leadership: Cross-functional Collaboration, Staff Development, Performance Management

- Systems & Software: AutoCAD (2D & 3D), AutoCAD Plant 3D (P&ID), Hysys, SolidWorks, HAP (HVAC), CMMS, Microsoft Office Suite

EDUCATION

Bachelor of Science in Mechanical Engineering

Alexandria University Alexandria, Egypt June 2014 LANGUAGES

- Arabic (Mother Tongue)

- English (Very Good)

PROFESSIONAL COURSES

- OGS Oil and Gas Skills mechanical engineers’ diploma (125Hrs).

- Firefighting & HVAC systems design Course.

- Vibration Analysis & shaft alignment.

- OSHA.

- CMRP.

- Shutdown and Turnaround Management (RES GLOBAL).

- Managing Maintenance Performance (RES GLOBAL).

- Engineering Problem Solving & Failure Analysis (RES GLOBAL).

- Asset Life Cycle Cost Analysis (RES GLOBAL).

-

SOFT SKILLS

- Stakeholder Collaboration: Contractors, Suppliers Client Presentations Negotiation.

- Effective Communications: Stakeholder Communication Tailored Messaging Active Listening Emotional Intelligence Presentation Skills Gain Credibility Build Trust.

- Conflict Mgmt.: Mutual Beneficial Solution Recognize Conflict Early Facilitating open discussion.

- Proactivity: Contingency Planning Strategic Foresight Problem Prevention Scenario Analysis.

- Customer Satisfaction: Client Relationship Management Gathering Requirements Feedback Analysis.

- Time Management & Pressure Handling: Prioritizing Tasks Meeting Deadlines Multitasking Staying Focused Under Stress Maintaining Performance in High-Pressure Environments.

Contact this candidate