Quality Control Management

Salamun Abrar

************.**@*****.*** +1-602-***-**** Seattle, WA linkedin

EDUCATION

Master of Science in Industrial Engineering, Arizona State University 08/2021 – 05/2023 Tempe, AZ, USA Relevant Coursework: Production Systems, Advanced Quality Control, Quality Management, Six Sigma Methodology Bachelor's in Robotics & Automation, PSG College of Technology 06/2016 – 09/2020 Coimbatore, India Relevant Coursework: Programmable Logic Controller, Manufacturing Technology, Automation System Design PROFESSIONAL EXPERIENCE

Industrial Engineer, PSI Technologies 06/2024 – 04/2025 Pine Brook, NJ, USA

•Optimized beverage manufacturing operations using lean and quality management principles, reducing unplanned machine downtime by 18%

•Developed and implemented Failure Mode & Effects Analysis that identified 7 critical failure points on shop floor

•Increased production line efficiency and first-pass yield by 10% through time studies, workflow analysis, and Root Cause Analysis using Fishbone Diagrams and 5 Whys to eliminate recurring issues

•Collaborated with a cross-functional team to develop Process Maps and Standard Operating Procedures (SOPs), reducing process variability and enhancing quality control measures Process Engineer, EPICS 07/2023 – 04/2024 Tempe, AZ, USA

•Spearheaded a team of four in developing a waste-to-energy solution using DMADV framework, achieving an 80% reduction in biomass waste and contributing to environmental sustainability

•Managed project dashboard on Trello to ensure timely task completion and maintain progress visibility

•Engineered process flowcharts and capacity planning, creating 20+ SOPs and improving process quality by 25%

•Delivered actionable recommendations to stakeholders, directly influencing the integration of process improvements into the organization’s sustainability roadmap Industrial Engineering Intern, Aatek Robo Private Limited 01/2020 – 03/2020 Coimbatore, India

•Enhanced sheet metal fabrication by analyzing the process sequence using time studies and PDCA methodology

•Streamlined production operation by integrating a 6-axis robot with CNC machinery, cutting task time by 15 sec/unit

•Redesigned workstation layout using 5S, minimizing operator travel distance and motion waste

•Developed an innovative robotic gripper in AutoCAD, resulting in a 30% increase in operational efficiency Research Assistant, Bhavini 06/2018 – 06/2018 Chennai, India

•Contributed to the development of a Remote Terminal Unit for sensing plant temperature by designing PCBs

•Designed the device in Autodesk Eagle and implemented real-time temperature monitoring with Remote Terminal Unit cards, improving plant safety and responsiveness PROJECTS

PLC Automation Project

•Automated plywood stacking and painting process with sensors, timers, and a PLC

•Built a ladder logic program to manage each step of the process and control the system Continuous Improvement of Sales Process using DMAIC

•Led a team of 3 to reduce customer wait times and eliminate process inefficiencies using Six Sigma

•Utilized Quality Function Deployment to ensure changes were customer-centric and focused on KPIs Manufacturing Process Improvement using Time Study

•Identified and addressed a critical bottleneck in wheel assembly section using Process Analysis and Time Study

•Redesigned the assembly line layout, resulting in a 40% improvement in workflow efficiency SKILLS

Lean & Quality Tools: APQP, FMEA, MSA, SPC, QFD, Six Sigma, Quality Auditing, ISO 9001 Statistics Analysis Tools: JMP, Minitab, Excel, Power BI, Python, SQL, DoE, Regression Automation Tools: Siemens PLC, Allen-Bradley PLC, SIMATIC WinCC CERTIFICATIONS

•Certified Quality Process Analyst (CQPA), American Society for Quality (ASQ)

•Lean Six Sigma Green Belt (LSSGB), Council for Six Sigma Certification (CSSC)

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