Process Engineer Product Development
Resume:
RESTRICTED
PFD, PFMEA, CP, SOP for new products
New process / product Development
Problem solving
Navavoor, Coimbatore, India
NanthaKumar. S
PROCESS ENGINEER PROCESS PLANNING ENGINEER PROCESS DEVELOPMENT FOR NEW PRODIUCT METHODS ENGINEER
*********@*****.***
Professional Summary
To become a part of a growing organization
and apply my professional, technical,
managerial and interpersonal skills, and thus
develop myself and work towards the goal
of the company.
Travelling
8+ yrs.
Work Experience
Well interpretation of Engineering drawings
Analysis of wastes in process (input to output
My Passions
Nature Exploring
Personal Skills
Time-Line/Career
Progress
Key Highlights
Graduate in Mechanical
Engineering with 7.2 GPA
Shri Angalamman college of
Eng. & Tech
Trichy
2012 - 2015
SSLC with 80 %
Government High School,
Coimbatore - India
2007 - 2008
Process Planning Engineer-
Senior Engineer Operations
Bosch Ltd, Tirunelveli, India.
Apr’18~Janr’23’
Education
Work Experience
Handling 4+ Worldwide Customer ‘s
(FIAT, Italy, Polaris, Scania, Pert Metro.)
Technical Skills
Languages
Tamil
Mother Tongue
English
Professional
Telugu
Beginner
5+
Projects
4+
International
Customer
Handled
My Global Experience
Social Media Profiles
https://www.naukri.com/mnjus
er/profile/
Nanthakumar
Started career as ‘GET” Process
Engineer’
Roots Industries India.Ltd
Coimbatore, India- July’15~Mar’17
Methods Engineer
Alstom India Private Limited
Feb’23 - Present
Way to go»
https://www.linkedin.com/in/nantha
kumar s/
Project Management
Emotional Intelligence
Collaboration
Flexibility
Continuous Improvements & Lean
Principles
WHO AM I?
8+ Years of rich industrial
experience in Process
engineering / Process Planning
A self-starter with multiple
interpersonal skills, where I can
do my work individually as well as
with team
Agile in learning new things and
be open to new ideas/Changes
Easy adaptability with people,
process etc.,
Good ability to collaborate with
managers in designing effective
presentations
10+
Lines handled
Diploma in Automobile
Engineering with 87 %
Sri Ramakrishna
Polytechenic college,
Coimbatore
2009 - 2012
Life Philosophy
‘Never Give Up’
Learning
new/Innovative stuffs
RESTRICTED
Methods Engineer @ Alstom Transport India Pvt Ltd. Feb’2023~Present
Development / Commissioning of
assembly line for Horn supplied to Eicher
Volvo, Scania, Caterpillar, Nissan, Bosch
and Other Export and Replacement
Markets and Battery Disconnector Switch
Project Injection Molding components.
Development / Commissiong of new End
of line testing and Resistance welding
machine for accommodating new variant
of temperature sensor product
Successfully relocated the Speed sensor
Line from International Production Network
based on business case evaluation
Cost saving project on an Injection molding
component by reducing the Process
related time delays, Short mold issue of
components, Runner Weight, Wastage
elimination, leading to saving of INR
50,000 per month
Eliminated Customer related incident by
improving the existing process to new
process with Cycle Time consideration.
Reduced defect cost in Throttle position
sensor assembly line from 0.35% to
0.05% by doing continues improvement
Reduced defect cost in temperature
sensor line from 0.16% to 0.12%
Taken responsibility of 8D leader for the 3
customer cases and analysed, arrested,
eliminated the root cause with in the time
line.
Successfully commissioned and
implemented new injection moulding
machine in temperature sensor line.
Co-ordinated and successfully
implemented the material and machine
change by Engineering change
management with CFT collaboration
Increased the Value stream Quality
maturity level from 1 to 2.5 out of 3 by
implementing new procedures
Taken responsibility of Sports committee
secretary and successfully conducted
events.
Optimized the Cycle time in Temperature
sensor line by MTM study
Improved the production capacity up to
8000 pieces per month as per plant
requirement.
Professional Experience Summary (In Reverse Chronology) Role Objective
Responsible for Establishing the cycle time with respect to the customer takt time by implementing efficient equipment’s, tools, etc. to meet the project time and cost. PFMEA preparation, SOP preparation, Time study, Task sequencing, Engineering change implementation, Cycle time optimization, tools management, Continues improvement,
Significant Achievements
Key Responsibilities
METHODS ENGINEER
New Product Development – Metro train (PML3)
Analysis of failures in process & solve the malfunctioning of equipment’s in locomotive.
Organizing CFT audit based on risk assessments for un avoidable issues.
Critical components and process list preparation by analyzing drawings
KPI Monitoring Management for effective issue closure.
PFMEA & Work Instruction preparation with involvement of CFT.
Time study for new product to meet project plan
Preparation of sequence of task for balancing
Cost reduction through cycle time optimization to meet overall project cost
Engineering change implementation
Training and assisting the customer to understand the operations as per work instruction
Assessing the needs of customer new developing inputs
BOM & Routing creation for new products
Tracking with the upcoming versions of DMA for new metro projects
Analysing drawing and give input to design team as per manufacturing feasibility
Advance planning for New Model launches equipment’s & tools availability
Ensure safety & 5S management at high standards.
Coordinate with respective stakeholders and suppliers for on time delivery of parts.
Responsible for handling multiple projects (Fitting & Bogie shop) Key Responsibilities
SENIOR ENGINEER – PROCESS PLANNING
Process planning for sensor assembly line (NPD, PFD, FMEA, CP, WI)
New development project implementation with business case evaluation, Quality Gate requirements, Layout planning etc.
New process development by analysing the Engineering drawings & requirements
Preparation of Project time plan as per key milestone requirement and timely review with CFT
Preparation of RFQ (Request for quotation) as per process requirement close coordination with supplier
Defect cost reduction and FPY, OEE, Productivity improvement
Engineering change management, PPAP, Customer audits
Co-ordination with lead plants and reporting KPI data on monthly basis
RPP (Cost reduction by VA cost optimization like MAT cost reduction, T&C cost reduction, CT reduction by analysing & eliminating NVA, etc.) project coordination with team and implementation in plant with change management
Feasibility checking of change topics for complexity, investments, benefit etc..
Risk assessment preparation (QAP) with technical justifications to reduce Process Planning Engineer @ Bosch Ltd. Tirunelveli April’ 2018 ~ Jan’2023 RESTRICTED
Strengths
Excellent communication and interpersonal
relationship skills.
Flexible for Exploring the new challenges.
Having good adaptive nature & Solution
orientated than complaining.
Risk assessment preparation (QAP) with technical justifications to reduce timeline for quick benefit of change.
Preparation of presentation, time plan to report management to show progress
on cost benefit change implementation
Value stream Quality-basics implementation
Data analytics to identify projects for improvements (by element/station operation
wise analysis through PDCA approach)
LPC (Layered Process Confirmation) audits, System CIP, Point CIP (Continuous
Improvement Process)
Part of Value stream mapping (VSM) and Value stream design (VSD)
Tools & consumables Inventory management and control
Cycle Time study of Machine & Man and improvements through MTM1, BPS,
Ergonomics study, VICTA study etc..
Performance metrics – New / Relocation Project on time, FPY, OEE, Productivity
Assembly process development with ECR coordination – Introduced Vision systems, Servo washer caulking system, Resistance welding system, Molding machine implementation, Defect cost reduction by deep analysis etc.. Associate Engineer @ Roots Industries India Ltd. Coimbatore Jul’2015 ~ Mar’2018
Key Responsibilities
ASSOCIATE ENGINEER– PROCESS ENGINEERING
Process feasibility review for newly released part / assembly drawings.
Development of new / modification of existing Equipment’s/Tools/Fixtures
required for new product development.
Development of Process control documents such as Process flow chart, PFMEA,
Control plan, Job instruction, Time study, etc.
Process validation, Process capability study, Time study for newly developed
facility
Ensuring the completion of projects as per APQP needs.
Working towards productivity and quality improvement through KAIZEN activities,
5’S and implementation of POKA-YOKE, Cost saving projects.
As a CFT member, responsible for maintaining of existing facilities
available for regular production consisting of trouble shooting of Assembly line
issues, Revalidation, Time study, etc.
Personal Dossier
Father’s name : A. Subramanian
Date of birth : 02/06/1993
Age : 30
Gender : Male
Blood group : B+
Nationality : Indian
Marital status : Married
Hobbies : Listening Songs
Language known : English, Tamil (read & write)
Sincerely,
Nanthakumar S
Place: Chennai
Date: 12/05/2025
Trainings undergone
IQRM - PFMEA.
Problem solving (8D).
Engineering change management – (ECM)
MTM (Method Time Measurement)
Ergonomics
BPS (BOSCH Production System)
Power BI
Software Proficiency
AUTO CAD – Basics
M/S OFFICE
Basic knowledge on Power BI
Basic knowledge on Visio (for Value Stream
Mapping)
IQRM
Contact this candidate