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Process Engineer Product Development

Location:
Chennai, Tamil Nadu, India
Salary:
1700000
Posted:
May 26, 2025

Contact this candidate

Resume:

RESTRICTED

PFD, PFMEA, CP, SOP for new products

New process / product Development

Problem solving

Navavoor, Coimbatore, India

NanthaKumar. S

PROCESS ENGINEER PROCESS PLANNING ENGINEER PROCESS DEVELOPMENT FOR NEW PRODIUCT METHODS ENGINEER

+91-866*******

*********@*****.***

Professional Summary

To become a part of a growing organization

and apply my professional, technical,

managerial and interpersonal skills, and thus

develop myself and work towards the goal

of the company.

Travelling

8+ yrs.

Work Experience

Well interpretation of Engineering drawings

Analysis of wastes in process (input to output

My Passions

Nature Exploring

Personal Skills

Time-Line/Career

Progress

Key Highlights

Graduate in Mechanical

Engineering with 7.2 GPA

Shri Angalamman college of

Eng. & Tech

Trichy

2012 - 2015

SSLC with 80 %

Government High School,

Coimbatore - India

2007 - 2008

Process Planning Engineer-

Senior Engineer Operations

Bosch Ltd, Tirunelveli, India.

Apr’18~Janr’23’

Education

Work Experience

Handling 4+ Worldwide Customer ‘s

(FIAT, Italy, Polaris, Scania, Pert Metro.)

Technical Skills

Languages

Tamil

Mother Tongue

English

Professional

Telugu

Beginner

5+

Projects

4+

International

Customer

Handled

My Global Experience

Social Media Profiles

https://www.naukri.com/mnjus

er/profile/

Nanthakumar

Started career as ‘GET” Process

Engineer’

Roots Industries India.Ltd

Coimbatore, India- July’15~Mar’17

Methods Engineer

Alstom India Private Limited

Feb’23 - Present

Way to go»

https://www.linkedin.com/in/nantha

kumar s/

Project Management

Emotional Intelligence

Collaboration

Flexibility

Continuous Improvements & Lean

Principles

WHO AM I?

8+ Years of rich industrial

experience in Process

engineering / Process Planning

A self-starter with multiple

interpersonal skills, where I can

do my work individually as well as

with team

Agile in learning new things and

be open to new ideas/Changes

Easy adaptability with people,

process etc.,

Good ability to collaborate with

managers in designing effective

presentations

10+

Lines handled

Diploma in Automobile

Engineering with 87 %

Sri Ramakrishna

Polytechenic college,

Coimbatore

2009 - 2012

Life Philosophy

‘Never Give Up’

Learning

new/Innovative stuffs

RESTRICTED

Methods Engineer @ Alstom Transport India Pvt Ltd. Feb’2023~Present

Development / Commissioning of

assembly line for Horn supplied to Eicher

Volvo, Scania, Caterpillar, Nissan, Bosch

and Other Export and Replacement

Markets and Battery Disconnector Switch

Project Injection Molding components.

Development / Commissiong of new End

of line testing and Resistance welding

machine for accommodating new variant

of temperature sensor product

Successfully relocated the Speed sensor

Line from International Production Network

based on business case evaluation

Cost saving project on an Injection molding

component by reducing the Process

related time delays, Short mold issue of

components, Runner Weight, Wastage

elimination, leading to saving of INR

50,000 per month

Eliminated Customer related incident by

improving the existing process to new

process with Cycle Time consideration.

Reduced defect cost in Throttle position

sensor assembly line from 0.35% to

0.05% by doing continues improvement

Reduced defect cost in temperature

sensor line from 0.16% to 0.12%

Taken responsibility of 8D leader for the 3

customer cases and analysed, arrested,

eliminated the root cause with in the time

line.

Successfully commissioned and

implemented new injection moulding

machine in temperature sensor line.

Co-ordinated and successfully

implemented the material and machine

change by Engineering change

management with CFT collaboration

Increased the Value stream Quality

maturity level from 1 to 2.5 out of 3 by

implementing new procedures

Taken responsibility of Sports committee

secretary and successfully conducted

events.

Optimized the Cycle time in Temperature

sensor line by MTM study

Improved the production capacity up to

8000 pieces per month as per plant

requirement.

Professional Experience Summary (In Reverse Chronology) Role Objective

Responsible for Establishing the cycle time with respect to the customer takt time by implementing efficient equipment’s, tools, etc. to meet the project time and cost. PFMEA preparation, SOP preparation, Time study, Task sequencing, Engineering change implementation, Cycle time optimization, tools management, Continues improvement,

Significant Achievements

Key Responsibilities

METHODS ENGINEER

New Product Development – Metro train (PML3)

Analysis of failures in process & solve the malfunctioning of equipment’s in locomotive.

Organizing CFT audit based on risk assessments for un avoidable issues.

Critical components and process list preparation by analyzing drawings

KPI Monitoring Management for effective issue closure.

PFMEA & Work Instruction preparation with involvement of CFT.

Time study for new product to meet project plan

Preparation of sequence of task for balancing

Cost reduction through cycle time optimization to meet overall project cost

Engineering change implementation

Training and assisting the customer to understand the operations as per work instruction

Assessing the needs of customer new developing inputs

BOM & Routing creation for new products

Tracking with the upcoming versions of DMA for new metro projects

Analysing drawing and give input to design team as per manufacturing feasibility

Advance planning for New Model launches equipment’s & tools availability

Ensure safety & 5S management at high standards.

Coordinate with respective stakeholders and suppliers for on time delivery of parts.

Responsible for handling multiple projects (Fitting & Bogie shop) Key Responsibilities

SENIOR ENGINEER – PROCESS PLANNING

Process planning for sensor assembly line (NPD, PFD, FMEA, CP, WI)

New development project implementation with business case evaluation, Quality Gate requirements, Layout planning etc.

New process development by analysing the Engineering drawings & requirements

Preparation of Project time plan as per key milestone requirement and timely review with CFT

Preparation of RFQ (Request for quotation) as per process requirement close coordination with supplier

Defect cost reduction and FPY, OEE, Productivity improvement

Engineering change management, PPAP, Customer audits

Co-ordination with lead plants and reporting KPI data on monthly basis

RPP (Cost reduction by VA cost optimization like MAT cost reduction, T&C cost reduction, CT reduction by analysing & eliminating NVA, etc.) project coordination with team and implementation in plant with change management

Feasibility checking of change topics for complexity, investments, benefit etc..

Risk assessment preparation (QAP) with technical justifications to reduce Process Planning Engineer @ Bosch Ltd. Tirunelveli April’ 2018 ~ Jan’2023 RESTRICTED

Strengths

Excellent communication and interpersonal

relationship skills.

Flexible for Exploring the new challenges.

Having good adaptive nature & Solution

orientated than complaining.

Risk assessment preparation (QAP) with technical justifications to reduce timeline for quick benefit of change.

Preparation of presentation, time plan to report management to show progress

on cost benefit change implementation

Value stream Quality-basics implementation

Data analytics to identify projects for improvements (by element/station operation

wise analysis through PDCA approach)

LPC (Layered Process Confirmation) audits, System CIP, Point CIP (Continuous

Improvement Process)

Part of Value stream mapping (VSM) and Value stream design (VSD)

Tools & consumables Inventory management and control

Cycle Time study of Machine & Man and improvements through MTM1, BPS,

Ergonomics study, VICTA study etc..

Performance metrics – New / Relocation Project on time, FPY, OEE, Productivity

Assembly process development with ECR coordination – Introduced Vision systems, Servo washer caulking system, Resistance welding system, Molding machine implementation, Defect cost reduction by deep analysis etc.. Associate Engineer @ Roots Industries India Ltd. Coimbatore Jul’2015 ~ Mar’2018

Key Responsibilities

ASSOCIATE ENGINEER– PROCESS ENGINEERING

Process feasibility review for newly released part / assembly drawings.

Development of new / modification of existing Equipment’s/Tools/Fixtures

required for new product development.

Development of Process control documents such as Process flow chart, PFMEA,

Control plan, Job instruction, Time study, etc.

Process validation, Process capability study, Time study for newly developed

facility

Ensuring the completion of projects as per APQP needs.

Working towards productivity and quality improvement through KAIZEN activities,

5’S and implementation of POKA-YOKE, Cost saving projects.

As a CFT member, responsible for maintaining of existing facilities

available for regular production consisting of trouble shooting of Assembly line

issues, Revalidation, Time study, etc.

Personal Dossier

Father’s name : A. Subramanian

Date of birth : 02/06/1993

Age : 30

Gender : Male

Blood group : B+

Nationality : Indian

Marital status : Married

Hobbies : Listening Songs

Language known : English, Tamil (read & write)

Sincerely,

Nanthakumar S

Place: Chennai

Date: 12/05/2025

Trainings undergone

IQRM - PFMEA.

Problem solving (8D).

Engineering change management – (ECM)

MTM (Method Time Measurement)

Ergonomics

BPS (BOSCH Production System)

Power BI

Software Proficiency

AUTO CAD – Basics

M/S OFFICE

Basic knowledge on Power BI

Basic knowledge on Visio (for Value Stream

Mapping)

IQRM



Contact this candidate