Syed Usaid Ismaeel
Mechanical Engineer
****************@*****.*** +1-214-***-**** Irving, Texas, USA
https://www.linkedin.com/in/syed-usaid-ismaeel-63804a274/ US Green Card Profile
Hands-on Mechanical Engineer with expertise in SolidWorks, ANSYS, and design for manufacturing (DFM/GD&T). Experienced in sheet metal design, 3D printing, and simulation with a strong foundation in project and supply chain management. Proficient at solving real- world engineering problems with practical, workshop-level design execution. Actively seeking an entry-level design or manufacturing engineering role.
Experience
10/2024 – present
Irving, USA
Design Assistant (REMOTE)
MCET MECH Workshop (India)
•Designed sheet metal enclosures for electrical control panels and battery housings in SolidWorks, ensuring manufacturability with GD&T and DFM principles.
•Conducted stress and thermal analysis in ANSYS to ensure heat dissipation and structural integrity under operating conditions.
•Created technical drawings, flat patterns, and bend allowances for laser cutting and CNC fabrication.
•Standardized enclosure designs for various power ratings, reducing design time for future projects by 15%.
03/2024 – 09/2024
Ontario, Canada
Mechanical Intern
North 44 Rovers Inc
•Designed and fabricated aluminum suspension arms and steel steering brackets for an off-road ROVER using SolidWorks and GD&T
•Built physical prototypes using manual machining, welding, laser cutting, and water jetting, integrating real-world DFM/DFA practices
•Collaborated with a cross-functional team of designers, welders, and machinists to meet strict performance and budget goals
•Reduced component weight by 30% through optimization while maintaining durability
•Documented design iterations and testing results to support final vehicle assembly and performance evaluation
09/2020 – 02/2021
Hyderabad, India
HVAC Design Intern
Prinston Smart Engineers
•Assisted in HVAC floor plans and duct layouts in AutoCAD, improving airflow and reducing pressure losses.
•Performed heat load calculations using HAP, improving energy efficiency and reducing consumption by 10%.
•Assisted in AHU and ventilation system selection, enhancing indoor air quality and thermal comfort.
•Used Duct Sizer to optimize duct dimensions and resolved MEP spatial conflicts Skills
Solidworks AutoCad Ansys 3D Printing Machining Techniques MS Office MS Project GD&T Excel FEA Analytical Thinking Problem Solving Creativity Catia V5 Project Management Lean Manufacturing Supply Chain Management
Certification and Standards
CSWA (Certified SolidWorks Associate)
DFM/DFA
ASME Y14.5
IATF 16949
ISO 9001:2015
Lean Six Sigma
Projects
DEVELOPMENT OF A PORTABLE MULTI-COLOR 3D PRINTER
•Engineered a custom component for a 3D printer, enabling multicolour printing and enhancing design precision, which led to a 40% increase in printing capabilities.
•Demonstrated initiative by addressing a market need for multicolour printing, led the project, reducing filament costs by 30%.. COMPOSITE DRIVESHAFT OPTIMIZATION FOR HYBRID VEHICLES
•Successfully designed a composite driveshaft, achieving a 45% weight reduction compared to steel.
•The lighter driveshaft directly contributed to a 5-10% improvement in fuel economy. Education
09/2024
Mississauga, Canada
Canadore College
Postgraduate in Project Management
12/2023
Mississauga, Canada
Mohawk College
Postgraduate in Supply Chain Management
09/2022
Hyderabad, India
Osmania University
Bachelor Of Engineering (Mechanical Engineering)