Gerald (Jerry) Joyce – Improving operational performance and efficiency
*** ******** **, *** ******, CA 92078 - 408-***-**** (M) - ***********@*****.*** - linkedin.com/in/joycejerry/
Dynamic global operating executive creating high impact change in global operations, supply chain, and logistics.
Driving significant results in operational transformation and efficiency by reducing inventory, direct material cost,
manufacturing expense, logistics and support costs, and cycle times in complex, fast-paced, global business
environments. Innovative leader and consultant in organization and business process reengineering for speed, cost, and
process quality. Savvy change agent and excellent relationship builder with customers, employees, and suppliers.
Reduced inventory and improved EBIDA for over 20 clients by implementing robust S&OP processes
Saved millions in material spend via strategic sourcing engagements with multiple clients and categories
Increased inventory turns by 50% at Aviat Networks and cut material spend by $28M in first year of a merger
Improved global on-time-delivery from 54% to 91% at Aviat Networks
Reduced direct material cost by 30% with Asia-based sourcing and manufacturing at REMEC
Avoided $2.2B of duty at Ford using global and regional trade programs
Slashed global computer system delivery cycle times by 75% at HP
Superior Operational Results Sales & Operations Planning Outsourcing/Asia Mfg
Global Strategist and Process Innovator Distribution Network Optimization Warehouse Optimization/Automation
Global Operations Leader & Consultant Material Cost Savings Change Management
Supply Chain and Logistics Manufacturing Engineering Strong Team Builder/Player
Global Process Reengineering Customer Service Operations Employee Coach and Mentor
Strategic Sourcing M&A and Joint Venture Leadership APICS, CPIM, Lean Certifications
Corporate Experience
14K Consulting, LLC (San Marcos, CA) 2024-Present
Managing Director – Supply Chain Operations Consulting
We help clients solve pain points and business challenges in supply chain and operations to increase operational profit
and reduce working capital requirements. Our process focus areas are strategic sourcing, S&OP and supporting SW,
network optimization, warehouse optimization/automation, and global transportation.
Evaluated technical functionality of multiple supply chain planning software companies for a client desiring to make
an acquisition
TriVista Business Group, (Operations Consulting Firm), Irvine, CA 2016-2024
Director – Supply Chain Practice
TriVista’s global team of operational consultants represents the largest dedicated operational advisory team to the Private
Equity industry providing Quality of Operations® Due Diligence, Integration, and Post Close Operational Improvement
Support. Applied a unique, process-driven approach to identify areas of risk and opportunities to expand margins and
improve cash flow. Led numerous engagements in multiple supply chain sub practices:
Strategic sourcing and outsourcing to low-cost countries
Sales & Operations Planning including bolt-on supply chain software
Warehouse optimization and automation and 3PL outsourcing
Distribution network optimization, transportation, and logistics
Geopolitical risk mitigation for global supply chains
Supply chain process analysis for over 20 private equity target companies for the Transaction Advisory Services
practice
Aquai Technologies, Inc – Greentech solutions in water conservation and damage prevention 2012-2015
Chief Operating Officer
Cofounder of start-up company applying technology to the development, manufacturing, and distribution of smart valve
and smart grid products that monitor, measure, detect and stop water leaks and proactively prevent catastrophic damage
and waste in both residential and commercial markets. Lead Sales, Marketing, Finance and Operations including P&L.
Aviat Networks, Inc – Microwave communication solutions for global telecom industry 2008-2011
Vice President, Global Operations – Santa Clara, CA
Promoted to lead global operations supplying 95 countries each quarter. Restructured manufacturing engineering to
streamline NPI function into contract manufacturing operations. Led the customer service organization to best-in-class
rating in the mobile industry. Outsourced US manufacturing and repair operations to a US contract manufacturer saving
$12M/year. Consolidated 4 offshore contract manufacturers to 2 strategic EMS partners. Developed a world class
Global Ops team through internal development and external recruiting.
Increased inventory turns by 50%
Increased on time delivery for complex microwave radio systems from 54% to 91%
Successfully integrated a WiMax company acquisition into Global Operations in 3 months
Saved $16M annually through Asia outsourcing and consolidation in both the US and Asia
Reduced department operating expenses by $2M per quarter
Aviat Networks, Inc - Microwave communication solutions for global telecom industry 2006-2008
Vice President, Global Supply Chain Operations – Santa Clara, CA
Joined the company facing significant Asia supply chain operational deficiencies and a pending merger with a larger
company. Led the development of a world-class global supply chain and order fulfillment operation and organization
and managed the integration of the merged companies’ operations. Created merged operations of revenue management,
supply chain strategy and integration, strategic sourcing, supply operations, order management and fulfillment, sales and
operations planning, and global logistics. Led outsourced Asia-based contract manufacturing and strategic supply base as
well as internal manufacturing in the US for high level systems integration, supplying all global markets. Successfully
merged two disparate corporate operating cultures into a high-performing global organization.
Reduced material cost by 10% ($28M) in first year by consolidating both the supply base and contract
manufacturers. Continued year-over-year cost reduction of 8-10% per year
Reduced lead times by 40% utilizing strategic component/subassembly stocking and postponement strategies at
contract manufacturers, VMI programs, and implementing advanced planning/simulation tools (e.g., Kinaxis) in the S&OP
function
Cut freight cost by 20% by reengineering global logistics function including establishing distribution hubs in
Singapore and Amsterdam, closing 6 warehouses, implementing a global outsourced freight payment and cost
management system, leveraging a preferred global logistics provider, and recruiting a professional logistics team
Reengineered antenna delivery process including regional stocking by suppliers and optimizing sea vs. air freight,
achieving $7M/year in freight savings
Reduced inventory by $35M with VMI programs, enhanced forecasting/planning, and improved business controls
REMEC, Inc – Leading supplier of telecom infrastructure products 2004-2005
Vice President, Global Supply Chain – Del Mar, CA
Joined company facing a costly European-centric supply base and inventory levels of under 3 turns per year. Reporting
directly to the CEO, led a total restructuring of the supply base by strategic re-sourcing of tier 1 and 2 suppliers from
Europe to a predominately a China-based supply chain and outsourcing all non-core manufacturing processes. Transitioned
top 25 suppliers for each of our 3 internal factories to a VMI program, dramatically reducing inventory. Instituted a
Supplier Management process including a comprehensive scorecard and certification process. Reengineered global
logistics operations by consolidating providers and negotiating company-wide contracts, significantly reducing inbound
and outbound freight costs. Launched global trade compliance function and implemented VAT and duty savings
opportunities in both Europe and Asia. Led and maintained an in-tact organization through an entire acquisition process by
a competitor.
Slashed direct material costs by 30% with 85% of commodities supplied from Asia
Reduced freight cost by 25%
Cut inventory by 30% freeing up $30M of cash
Improved forecast accuracy to key suppliers by 40% by reengineering the S&OP function
SouthCare, Inc – Leading provider of comprehensive outpatient rehabilitation services 2001-2003
President and CEO – Charlotte, NC
Pursuing an entrepreneurial dream, founded a network of comprehensive outpatient rehab clinics specializing in pulmonary
and physical therapy. Developed extensive referral network of physicians, growing pulmonary business into the #1 market
share position in metro Charlotte within first year of operation. Company was acquired in late 2003.
Ford Motor Company – Automotive manufacturing 1999-2001
Director, Global Logistics and Trade – Dearborn, MI
Recruited from HP to lead Ford’s $7B global logistics and trade function supplying material to 112 plants in 22 countries and
vehicles to over 20,000 dealers in 200 countries. Led the design, implementation and operational management of global,
multi-modal inbound and outbound logistics networks geared toward speed, quality and lowest total cost in support of
corporate order fulfillment and supply chain initiatives. Negotiated a strategic alliance with UPS forming Autogistics, the
premier outbound vehicle delivery company in the world. Orchestrated the outsourcing of Ford's entire customs operations
to a leading trade services software company in a creative equity relationship generating over $180M of equity to Ford in
the first month after an IPO. Managed over $6.5B in freight expenditures, $750M in duties and $5B in material and
finished vehicle inventory. Led an organization of over 400 professionals and the logistics supplier base in one of the
world's most complex business environments.
Reduced vehicle delivery time by 45% in first 6 months after formation of Autogistics (joint venture) with UPS
Slashed $35M of international freight cost in first year by forming a Global Sourcing Board
Legally avoided $2.2B of duty expense through extensive leveraging of global and regional trade programs
Developed a Global Logistics Technologies organization to develop and implement a global IT systems infrastructure
to manage outsourced logistics operations while retaining network design, modeling, and optimization competence/IP
within the company; identified and developed strategic supply chain technology partners forming alliances with equity
interests in leading companies in e-commerce and web-based collaborative solutions
Severed on Customer Advisory Board of BNSF Railroad Company
Hewlett-Packard Company – World’s largest technology company 1981-1999
Director, Global Logistics and Distribution - Enterprise Systems Group, Roseville, CA 1995-1999
Led the global logistics and distribution operations for HP's enterprise systems business. Pioneered global door-to-door
delivery from distribution center to customer, slashing time and cost from global networks while providing real time
web-based status tracking. Provided consulting services to enterprise customers involving complex global deals.
Developed a global organization into a highly competent and sought after team within the international manufacturing and
supply chain community.
Cut global outbound logistics cycle times by 75% (12 days)
Achieved a 98% global on-time delivery performance
Eliminated 37 local country redistribution hubs and 44 logistics service providers
Reduced global logistics cost by 50%, saving $150M annually
Reduced duty expense by 30% over three years by fully leveraging global trade initiatives
Reengineering Program Manager – Computer Systems Group, Boeblingen, Germany 1992-1994
Reengineered the supply chain and distribution processes for HP's computer systems business in Europe (EMEA).
Optimized the strategic sourcing of computer system products from the US to Europe to significantly reduce customer
delivery time and transportation cost in the EU. Reduced manufacturing and delivery times of mainstream products by
70% (from 7 weeks to 10 days) and increased customer satisfaction by 80%.
Reengineering Program Manager - HP/Apollo Division, Exeter, NH 1990-1991
Led the reengineering of Apollo Computer's worldwide order management, manufacturing, and distribution operations
after the acquisition by HP. Utilized Quality Functional Deployment (QFD) process to convert a "build-to-stock" high
volume computer manufacturing operation to a "build-to-order/JIT" operation. Reduced FGI by 70%, manufacturing cycle
time by 60%, and overhead by 30%.
Prior HP Roles:
Marketing Services Manager - Workstation Systems Division, Fort Collins, CO
Materials Manager - Manufacturing Test Division, Loveland, CO
R&D Project Coordination Manager - Manufacturing Test Division, Loveland, CO
Business Operations Planner - Loveland Instrument Division, Loveland, CO
Education, Certifications, and Awards
BS University of Michigan, Ann Arbor, MI Operations Management
MBA Colorado State University, Fort Collins, CO Finance and Marketing
APICS–CPIM; APICS Instructor at Colorado State University
Lean Manufacturing Certification (Lean Associates)
Awarded Top 20 e-Supply Chain and Logistics Executive in 2001 by Logistics and Supply Chain Forum, New York
Professional Profile: https://leadafi.com/executive-biography/jerry-joyce-transforming-operations-driving-excellence/