Material Handling Technical Lead
Resume:
R SATHISHKUMAR
Technical Lead
PHONE:
EMAIL:
***********.****@*****.***
SKILLS:
AutoCAD
ANSYS (Workbench)
SolidWorks
CSWP-Machine Design
CSWPA-Drawing Tools
PDM (Data Control)
Team Centre (ECN, BOM)
Microsoft Excel
VBA (Macros)
VISA INFO:
Holding USA B1
Validation up to Sep-2028
EDUCATION:
B. Tech – Mechanical
(Distance Learning)
Experienced Mechanical Design with 17 years of expertise in mechanical system design, FEA analysis, including Steel Structures, and end-to-end execution of bulk material handling machinery, semiconductor equipment, Cable Harnesses and fittings and ROC Pipe line product. SANGHAVI ENGINEERING PVT LTD. 2024-04 to Till
Bulk Material Handling Equipment – Ship Loader & Unloader & Screw Conveyor
Executed the comprehensive design and development of Mobile Ship Unloader as per the CEMA, FEM standards.
Created detailed design calculations, fabrication drawings, and bill of materials (BOM).
Prepared technical reports, Assembly sequence, Pre-assembly verification and FEA result interpretation for client review.
Conducted root cause analysis and implemented design improvements based on operational feedback.
Involved in project planning, milestone tracking, and resource allocation. HCL TECHNOLOGIES 2022-08 to 2024-03
Semi-Conductor Testing Equipment - Mechanical Support
Developed detailed electromechanical parts and assembly drawings, adhering to stringent client specifications and project requirements.
Collaborated closely with cross-functional teams, including PCB engineers, manufacturing, and testing, to facilitate seamless product release to production.
Developed precise PCB outline drawings per mechanical specifications.
Designed specialized lifting tools for efficient handling of board structures from the package to testing machines.
Performed FEA simulations for mechanical components using SolidWorks.
Created detailed cable harness CAD models and drawings in SolidWorks. CIRCOR FLOW TECHNOLOGIES INDIA 2014-12 to 2022-07
Ferrule Fittings and Rapid Open Closure (Pipeline)
Spearheaded the expansion of the ferrule fittings and flange adapter portfolio.
Developed intuitive design calculation tools to facilitate fitting size selection and dimensioning, thereby expanding the product catalog with new connector sizes.
Designed new flange-integrated ferrule connectors and meticulously evaluated feasible sizes for portfolio expansion.
Resolved critical quality and On-Time Delivery (OTD) issues by implementing standardized base sample models and achieving 50% automation of modeling work through KAIZEN methodologies.
Engineered value additions to existing parts to resolve tightening issues.
Designed and developed quick-release mechanisms for pipeline applications.
Conducted FEA simulations for components of the door opening mechanism. FLSMIDTH 2008-08 to 2014-11
Bulk Material Handling Equipment - Ship Unloader & Paddle Feeder, Steel Structural
Generated comprehensive General Arrangement drawing for proposals and BoM.
Prepared detailed 3D models and fabrication drawings for material handling machines in SolidWorks and AutoCAD.
Designed platforms, stairs, and optimized lubrication and electrical routing within Ship Unloader systems.
Familiar with ISO and DIN welding standards and sequence of welding for fabrication part.
Created surface and skeleton models for machines to facilitate FEA input.
Performed FEA in SolidWorks and Hypermesh to assess and ensure structural stability.
Developed Basic calculations for machine structures.
Designed and developed Paddle Feeder machines as per customer specifications. APPLIED AUTOMATION SYSTEMS 2007-07 to 2008-08
Textile Machines – Contamination Cleaner, PLC and Rig Panels
Created a General Arrangement drawing based on customer requirements.
Prepared the 2D Details drawings for Fabrication in AutoCAD.
Developed Shut off-Lock arrangement for the control panels to rectify safety Issues.
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