BODH RAJ SHAHRYA
Mobile +267********
E-Mail: ************@*****.***
~ Operation Head~
HOT FORGING
●Over 22 years qualitative experience in Forging across Operations’ Management, Process Enhancements, Quality / Production,Cost Control, Logistics and Supply Chain & Purchase and Man Management..
●Presently working with M/S Reliance Foundries pty.ltd,Gaborone,Botswana as HOD- Forging.
●A keen strategist with expertise in managing entire operations with key focus on profitability & optimal utilization of resources.
●Skilled in developing strong & sustainable relationships with executive decision-makers in target organizations. Adept in expanding revenue base by successful ramp up of business assignments.
●Proficient in developing & streamlining systems with proven ability to enhance operational/ administrative effectiveness and meet operational goals of organization within the cost, timelines & quality parameters.
●Skilled at handling SCM (Logistics and Supply Chain Management) and Purchase / Cost Reduction Programs by eliminating Process Wastage, Optimization of Inventories, Supplier Base Consolidation, Strategic Sourcing and Supplier Development.
●In depth understanding of Production Planning, Business Planning, Marketing, Business Excellence, Supply Chain, Industrial Engineering, New Product Development & Business Processes.
●An effective communicator with excellent coaching & interpersonal skills at multiple levels.
●Possess a flexible & detail oriented attitude with a flair for conflict management. High integrity, energetic leader known for ability to envision and create successful outcomes in complex environment.
COMPETENCIES
Functional
●Profit Centre Operations
●Revenue Expansion
●Market Intelligence
●Team Management
Managerial
●Strategy Planning
●Personnel Management
●Coaching / Mentoring
Technical/ Commercial
Technology Management - Overall Governance
Production Planning -Process Planning & Enhancement Production
Product Development -Cost Reduction
Continuous Improvement in processes -Quality Assurance
Industrial Engineering
Production Managemet
ERP Implementation
Logistics & Supply Chain Management
Education
Qualification
Name of Board & Institute
Year of passing
Div/
Grade
%age
Subject
Graduate Diploma in logistics and supply chain management
Edubex,University,Kerala
Persuing
Persuing
Pursuing
Business Strategy,Procurement and Inventory Management,Global Context of Supply chain,Contract and Financial Management,Contemporary Issues in Supply chain.
BA
Guru Nanak Dev University,Amritsar
May-2002
3rd
46.5%
Elective Punjabi,History,Sociology.
3 Years Diploma In Production and Industrial Engg.(With all Mechanical Subjects)
Govt.Polytechnic,
Amritsar-Punjab
April-1997
1st
64%
All Mechanical Subject and Industrial Engg.subjects.
MBA
Victoria institute of Management-Punjab
Dec-2008
Grade-A
66.7%
Operations management, and TQM.
Achievement
●Installation of 2 numbers of hammer( Huta zygmont )having capacity 3 Ton and 2.5 Ton with all accessories and saving 40% inventory cost by outsourcing.
●1st Prize in Kai-zen Competition held at Osho Forging ltd,Ludhiana.
●Successfully Reduced Manpower from 45nos to 25nos by implementing the techinique in dies and reducing processes.
●With improvement in die increased productivity from 400 Tons to 700 Tons ton per month.
●Successfully implementation of 5S
WORK EXPERIENCE:
Organization
Product
Designation
Job Details
Period
Type of Industries
M/s Reliance Foundries Pty.Ltd,Botswana,Southern Africa
Agricultural ploughing tools, Forging,sheet metal Fabrication and Machining components
HOD (Hot Forging)
Forging all activity
From April. 2021
- Till now.
Agricultural and fencing manufacturer.
M/s Osho Forge Ltd. (A Emson Group)
Ludhiana.
Four wheeler Auto / Transmission Parts Forging & Machining.
Forging Head
COMPLETE OPERATIONS OF Hot
Forging with Production/Quality/Die shop
& maintenance.
From Nov-2018 – June. 2020
Automotive Component Manufactu ring
M/s R.N Gupta and Co.Ltd.
Ludhiana.
-Auto Parts
-Tractor Parts
-Flanges(steel and SS)
-Railways components
Forging & Machining
Asst. Manager-QA
1.Quality Assurance.
2.Tool room die shop Quality.
3.Supplier Quality Assurance Of Forged & Machined Parts.
4.QMS.Handle Internal and External Auditing.
5.Handle Customer Complaints.
Jan-2015-Oct-2018
Automotive,Railways,Tractor parts and Flanges, mfg.
M/s J.V.R Forgings Ltd
.Ludhiana.
Forging & Machining of Autoparts,Railway components,Scaffolding Assemblies and autoparts.
Forging and Machining.
Assistant manager-Forging/Machining.
1.Components Design & Development
2.Production Planning & Control.
July.2011~Dec.2014
Forging & Machining of Auto-component Manufacturing.
M/s Nicks India Tools,Ludhiana.
Two wheeler components OEM.
Dy.Manager -Forging
1.Production.
2.Quality.
3.Despatch.
4.MIS.
5.Maint.
6.Supply chai management.
Jan.2010-June 2011
2 wheeler components manufacturer.
M/s Farmparts Co. (Uniparts India Ltd.) Ludhiana.
Tractor & Auto parts Forging & Machining.
Shift incharge -Forge Shop.
1.Sample Development Of Forged Parts.
2.Die design
3.Costing & Estimating of Forged Parts.
2005~2008
Automotive Component Manufacturing.
M/s J.V.R Forgings Ltd
.Ludhiana.
Forging & Machining of Autoparts,Railway components,Scaffolding Assemblies and autoparts.
Forging and Machining.
Production Engineer-Forging/Machining.
1.Daily machine schedule
2.Setting manpower for both shifts
3.Handle breakdown
4.Handle production related activities
May.2001~July.2004
Forging & Machining of Auto-component,Railways components,and scaffolding assemblies and tractor Linkage parts OEM.Manufacturing.
M/s Nicks Auto Industries.
.Ludhiana
Sheet metal auto components-OEM
Inprocess Quality control
1.Inprocess quality controle
2.First pc inspection layout report.
3.Prepare PDI Reports.
June 2000-May 2001
Sheet metal auto components and tabular components manufacturing.
M/s Bajajsons LTD.
.Ludhiana
Machining and sheet metal auto components for two wheeler.OEM
1. Inprocess quality controle
2. First pc inspection layout report.
3.Prepare PDI Reports.
May.1999-May 2000
Manufaturing two wheer
Ler auto components-OEM.
Employment Profile
April- 2021 and onwards at M/s Reliance Foundries Pty.Ltd,Botswana as a HOD ( Forging)
Products Handled: Forging of Agriculture plaughing tools & sheet metal components for South African's customers.
Key Accountabilities: Looking after Operation Hot Forging with Production/Quality/Die shop & Maintenance’
Key Highlights:
●Handling the workforce of about 145 people.
●Improving productivity & processes, OEE and setting time.
●Improving plant layout by lean manufacturing and improving material movement.
●Implementation of Kai-zens, Poke yoke, 5S,TPM.
●Improved productions from hammers forging from 450tons to 650 tons per month.
●Implemented ERP system.
●Managing the operations like presses, billet Inductors, blanks shearing, bend sawing, continuous furnace, MPI and Tool Room Machinery like CNC/ VMC, milling, drilling, grinding, SPMs, welding operations etc.
●Implemented ENERGY MANAGEMENT SYSTEM( CONSERVATION) in areas like IBH, lighting, reducing motors HP, thermograph mechanism etc.
IT Skills
●Working knowledge of Auto Cad, ERP and MS Office.
Trainings
●Internal Auditor
●Communication & Presentation Skill
●HR for Production Manager
●Team work & Leadership Quality
●7QC Tools and
●Various tools of ISO-9000/IATF.16949-2016
●ISO-14000
●World Class Manufacturing Practices.
Personal Details
Name - Bodh Raj Shahrya
DOB - 27.03.1975
Add - H #24,Street #9,Ramandeep colony,Bhamian Kalan, Ludhiana-141015.
Languages Known - Hindi, English, Punjabi.