Mechanical Design Engineer

SYED HAMEED HUSSAINY

+91-984******* **************@*****.***

S UMMARY

A highly motivated and results-driven Mechanical Design Engineer - Lead with extensive experience in designing, developing, and optimizing mechanical systems. Proven track record in leading engineering teams and managing complex projects. Adept at utilizing advanced engineering tools and techniques to improve product performance and achieve cost efficiencies. Seeking a challenging and rewarding opportunity with an organization of repute which recognizes and utilizes my true potential while nurturing my analytical and technical skills in the field of Mechanical. P ROFESSIONAL S K I L L S

Mechanical Design and Engineering 3D CAD Software (Creo, Solidworks, NX, AutoCAD & Autodesk Inventor)

Cost Analysis and Reduction Leadership and Team Management

Quality CAD Modeling

Assembly Design Project Management

PLM (Teamcenter, Windchill) Procurement

Sheet Metal Design Part Optimization

Drafting

WORK E X P E R I E N C E

Senior Engineer Jul 2023 - Oct 2024

RANDSTAD INDIA PRIVATE LTD, Chennai, Tamil Nadu

(Deputed in Caterpillar, Engineer Design Center India)

Collaborated with project leads to gather data and complete presentations for the E&T source council.

Managed tasks for design engineers, SDE, SCE, and buyers involving activities like Tri-Sphere, Validation Plan, APQP, PPAP, Part Correlation, Counter Measures, CICT, QCLDM, and RCCP.

Conducted regular follow-ups with SDE, SCE, and buyers to gather necessary inputs.

Created tri-sphere charts to demonstrate the percentage of parts EAU moved from one supplier to another.

Identified equivalent part numbers to reduce costs and create new parts.

Performed cost analysis for aftermarket parts by comparing them with similar parts using available parameters.

Checked KEC models and drawings against standards using Creo and Windchill.

Provided maintenance ECO Creo support for KEC Engine models.

Designed and analyzed Caterpillar 3500 series engines like 3512, 3516.

Caterpillar Generators are assembled and configured as per customer requirements.

3D CAD tools for casting model, design documentation of power train components like intake manifolds of Highway trucks.

To update required changes in components and ensure to get design to release for high-pressure fuel systems.

Projects worked: Source Council project (Procurement of parts), Parts Rationalization & Cost opportunity for aftermarket parts, Kiel Engine Center (KEC), Check Model quality and Data Cleansing Mach1. Lead Engineer Dec 2020 – Jun 2023

ONWARD TECHNOLOGIES PRIVATE LTD, Chennai, Tamil Nadu

(Deputed in Caterpillar, Engineer Design Center India)

Led the offshore team and resolved their issues and queries.

Acted as liaison between the offshore team and the client.

Maintained trackers, data, and all inputs required for execution and output quality.

Utilized 3D CAD software (CREO) for modeling and detailing.

Identified equivalent fasteners from the library for legacy parts.

Created CN in PLM Teamcenter to maintain the workflow of a part.

Found equivalent tubes for existing and new parts, analyzed to match required parameters, reducing costs and reusing existing library parts.

Gathered data and checked for execution, ensuring Certification (XP) & Hazmat (Hazardous) availability in bill of materials.

Managed part parameters, including dimensions, material, and specifications for PDT. Created class images for reference.

Compared previous and current month normal plant costs of part numbers, validated correctness, and provided comments.

Conducted cost analysis for aftermarket parts by comparing with similar parts.

Performed data cleansing of arrangements and groups, fixing errors such as change level mismatch, RE part replacement, part not found, and JT issues.

Projects worked: Hydraulics mining shovel (HMS) & Longwall, Tubes Analysis, Part Discovery Tool (PDT) & NPC Data quality and MWL Mach1 Project.

PLM Consultant Dec 2019 - Nov 2020

INTELIZIGN ENGINEERING SERVICES PRIVATE LTD., Chennai, Tamil Nadu

Checked daily tickets in ServiceNow tool and prioritized work accordingly.

Provided support to engineers using CAD applications for day-to-day tool issues.

Interacted with users through teams to identify and rectify issues.

Supported the upgrade process of applications related to CAD and PLM.

Collected data and information for upgrade requirements.

Assisted users with utilizing options in CAD tools.

Created documentation of new features in the tool after upgrades.

Created family table parts in NX based on Creo legacy.

Analyzed and updated CMM migrated parts and drawings from Creo to NX, and created reports.

Updated failed features of models and drawings in NX as per legacy Creo files.

Projects worked: PLM Consultant for Mercury Marine and Design Engineer for Hyster-Yale Group. Senior Design Engineer Jul 2017 - Dec 2019

QUEST GLOBAL ENGINEERING PRIVATE LTD., Chennai, Tamil Nadu

(Deputed in Caterpillar, Engineer Design Center India)

Downloaded and assembled JT models in the proper location by referring to drawings in the Teamcenter visualization Mockup as per the price list.

Conducted VDRA with the Pricing Arrangement (PA) to identify and capture interferences between JT models.

Fixed model issues using Creo and uploaded to Teamcenter to ensure correct JT positioning.

Created compatibility matrices to determine which PAs were compatible with customer requirements, accounting for optional generator attachments.

Good knowledge and experience of diesel engine components of diesel engines.

Participated in APQP, FMEA, and Verification plan processes.

Coordinated with on-site engineers to clarify queries.

Maintained the BOM structure of Gensets Group & Arrangement in Teamcenter.

Checked KEC models and drawings against standards using Creo and Windchill.

Provided maintenance ECO Creo support for KEC Engine models.

Checked ECN requests in SharePoint, analyzed change requirements, and coordinated with cross-functional teams.

Collected inputs to create ECO for parts and updated changes as per standards.

Created Change Notices, captured changes in detail, and uploaded through BNU, ensuring updates were reflected in HVC.

Managed parts through the GEC workflow process, pasting parts to CN (Change Notice) for review and release by engineers.

Projects worked: VDRA (Virtual Design Review Audit) for the Engines & Genset, Kiel Engineering Center (KEC) Marine Engines Model quality check and 7295 Electric Rope Shovel. Design Engineer R&D Apr 2017 - Jun 2017

TTK HEALTHCARE LIMITED, Chennai, Tamil Nadu

Created 3D models and drawings in Creo, Solidworks, Autodesk Inventor and AutoCAD.

Developed manufacturing drawings for VMC and CNC operations.

Designed fixture drawings for VMC manufacturing.

Conducted quality checks for manufactured components using Vernier Caliper, Screw gauge, and Pin Gauge.

Performed QC for casting using radiography tests.

Checked roughness and flatness values for finished components.

Created technical files and design dossiers for manufactured components.

Projects worked: Hip replacement system, Knee replacement system with fixed bearing & mobile bearing and Tibial wedges and femoral wedges.

Design Engineer III Oct 2011 - Mar 2017

AUTOMOTIVE ROBOTICS INDIA PRIVATE LTD., Chennai, Tamil Nadu

(Deputed in Caterpillar, Engineer Design Center India)

Supported different facilities with PLM systems like Windchill and Teamcenter.

Acted as liaison between offsite and onsite teams to clarify queries and gather inputs.

Downloaded models from TCE, cleansed them using PRO-Engineer & Autodesk Inventor, and outsourced projects to multiple suppliers to manage a large volume of part numbers.

Collaborated with lead engineers to resolve queries and issues.

Conducted daily meetings with onsite liaison to discuss project status, customer requirements, and issues.

Discussed markup changes in drawings with onsite engineers and performed final updates.

Implemented changes as per engineer requests (ECR/ECO).

Maintained and tracked multiple suppliers for assigned part numbers and conducted periodic meetings to discuss targets, quality, and best practices.

Projects worked: Longwall parts conversion (Supplier reprint), Bucyrus machines like MD6420C Drills, Room and pillar

(RB260), 7295 & 7495 Electric Rope Shovel parts conversion and Mach-1 Standardization of Arrangements (Aurora & Wamego).

E DUCATION

B.E. Aeronautical Engineering, 2011

P.M.R Institute of Technology - Anna University, Chennai L ANGUAGES

English Hindi Tamil Urdu

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