Mechanical Engineer Supply Chain

SAMRADH VISHNU BHOVI

Peoria, IL

************@*****.*** 309-***-**** https://www.linkedin.com/in/samradhbhovi CAREER FOCUS:

Industrial/Mechanical Engineer with over 6 years of experience in operations, supply chain management, and heavy machinery maintenance across sectors like mining, manufacturing. Proven ability to lead cross-functional teams, optimize production processes, and manage large-scale projects. Specialized in Design of Tools and Fixtures, Assembly, Quality Checks and Testing of mechanical components. I am now focused on leveraging my technical and managerial skills to drive innovation and operational excellence to company’s growth and success.

EDUCATION:

Bradley University, Peoria, IL ABET Accredited May 2024 Master of Science in Industrial Engineering

Visvesvaraya Technological University, Belgaum, India May 2016 Bachelor of Engineering in Mechanical Engineering

SKILLS:

Design & CAD Tools: SolidWorks, AutoCAD, Creo, Factory CAD, Blueprint Reading, GD&T Manufacturing & Quality: Process Optimization, Equipment Maintenance, Troubleshooting, APQP, PPAP, Yamazumi, PFMEA, VA / NVA / RNVA analysis, DFM (Design for Manufacturability),Value Stream Mapping, Time Studies, Risk Analysis, SQC (Statistical Quality Control), DOE

(Design of Experiment)

Continuous Improvement & Optimization: Six Sigma, 5S, 5Why’s, 8D, Cost Optimization, Research and Development Problem-Solving Skills: Decision Making, Strong Organizational Skills, Time Management Leadership & Teamwork: Team Leadership, People Management, Cross-functional Collaboration PROFESSIONAL EXPERIENCE:

Mechanical Engineer KIOCL Ltd. Karnataka, India Oct2019-Jun 2022

Improved recovery rates by 15% and reduced operational costs by 10% through advanced process optimization.

Reduced downtime by 25% through effective maintenance scheduling and coordination with suppliers.

Achieved a 12% reduction in energy consumption by optimizing process parameters and upgrading equipment.

Facilitated the creation of Advanced Product Quality Planning (APQP) documents, including Process Flow Diagrams, Control Plans, and Process Failure Mode Effects Analysis (PFMEA), to ensure process quality and compliance.

Developed Process Flow Diagrams, PFMEAs, and Control Plans to enhance manufacturing reliability.

Designed and developed custom fixtures to enhance manufacturing efficiency, achieving a 20% reduction in setup time and 15% improvement in production accuracy.

Conducted feasibility studies, stress analysis, and GD&T application to optimize tool and fixture durability and reduce tooling costs by 10%.

Managed tooling and equipment capacity planning, contributing to a 20% increase in production throughput.

Experienced in tool design and fabrication, including work holding equipment and fixture layout using CAD software such as SolidWorks, AutoCAD, and Creo.

Designed and optimized factory layouts using AutoCAD, reducing workflow inefficiencies by 15%.

Coordinated 4 multidisciplinary teams (civil, mechanical, electrical, instrumentation) with effective communication.

Collaborated with cross-functional teams to implement process automation improvements.

Conducted and documented detailed Process FMEAs to identify potential failure modes, assess risks, and recommend corrective actions, improving process reliability and safety.

Led plant expansion and technology upgrade projects valued at $500k, ensuring on-time and within-budget completion.

Participated in continuous improvement initiatives, optimizing processes by 2% and enhancing efficiency using tools like 5 Whys.

Prepared and presented technical documents and test reports, maintaining them in the Document Control Management system, leading to a 10% increase in operational efficiency. Mechanical Engineer KIOCL Ltd. Karnataka, India Oct 2017-Oct 2019

Conducted preventive and corrective maintenance on heavy machinery, including trucks, dozers, excavators, bulldozers, wheel loader and mining trucks, ensuring optimal performance and reducing equipment downtime by 15%.

Designed and developed custom fixtures to improve manufacturing efficiency, reducing setup time by 20% and enhancing production accuracy by 15%.

Created data-driven business cases in Excel for cost-down initiatives, resulting in a 10% reduction in operational expenses through tooling improvements and workflow optimization.

Assisted in troubleshooting automated manufacturing systems, working with sensors and control logic to optimize machine performance.

Collaborated with cross-functional teams to implement process automation improvements, reducing manual intervention by 15%.

Collaborated with cross-functional teams to create 3D models and detailed drawings using CAD software, ensuring compliance with industry standards.

Conducted feasibility studies and stress analysis for fixture designs, optimizing functionality, durability, and reducing tooling costs by 10%.

Managed tooling and equipment capacity budgeting, planning, and execution, contributing to a 20% increase in production efficiency.

Identified cost-down opportunities, developed detailed business cases, and successfully executed proposed plans, resulting in a 10% reduction in operational costs.

Utilized engineering drawings to guide the installation and maintenance of equipment. Mechanical Engineer KIOCL Ltd. Karnataka, India Aug 2016-Sep 2017

Assisted in the maintenance and operation of mechanical equipment in the pellet plant and blast furnace unit.

Conducted regular inspections and troubleshooting to ensure optimal performance and minimize downtime.

Supported senior engineers in executing preventive maintenance schedules.

Analyzed equipment performance data to identify and implement efficiency improvements.

Collaborated with cross-functional teams to enhance overall plant productivity and safety. Mechanical Engineer Intern KIOCL Ltd. Karnataka, India Jan 2013-May 2013

Assisted in mechanical maintenance and process engineering for iron ore beneficiation and pelletization plants.

Conducted inspections and routine maintenance of equipment, reducing downtime by 15%.

Collaborated with senior engineers on the design and implementation of mechanical systems and components.

Analyzed equipment performance data, identifying and addressing inefficiencies to improve overall productivity.

Created and updated technical documentation, including maintenance logs and engineering drawings. PROJECTS:

Research Project- Metabo Disc grinder Bradley University Fall 2023

Conducted a detailed dissection of a grinding wheel to document product features and technical specifications.

Developed a comprehensive bill of materials (BOM) for the Metabo Disc Grinder, listing components, part numbers, and material specifications.

Utilized BradleyMRP Excel add-on to input BOM and product structure data, linked with MS Access for report generation and usage analysis to support product standardization initiatives.

Generated a product structure diagram based on the BOM to visualize component hierarchy and relationships.

Performed a commonality analysis between Metabo and Hitachi products within the same product family to identify shared components and design efficiencies.

Provided design recommendations to enhance commonality between the two products, aiming for cost reduction and manufacturing efficiency.

Utilized BradleyMRP, a custom Excel add-on, to input BOM and product structure data, which was linked with MS Access for data analysis and report generation.

Analyzed results to draw insights on component usage and suggested improvements in product standardization for future manufacturing processes.

Business Plan with New Facility Design Bradley University Fall 2022

• Utilized Factory CAD software within AutoCAD to create a customized factory layout.

• Conducted takt time calculations, time studies, and workforce planning using Excel-based templates to assess production efficiency and manpower requirements.

• Bill of Materials (BOM).

• Designed and configured the layout to optimize production processes, incorporating the following machines: Riveter, Trumpf Traumatic 5000, spot welding, Truma Bend V50, and a wrapping machine.

• Conducted comprehensive time studies to assess production efficiency, including analyzing time requirements and determining the necessary workforce.

• Tailored the setup specifically to meet the requirements of a customer's order for toolbox manufacturing. Design and Fabrication of wheel-chair cum stretcher Visvesvaraya Technological University Apr 2012

• Design and fabrication of a wheel chair cum stretcher with a detachable stretcher for transferring patients effortlessly and conveniently and to have more than one stretcher in an ambulance.

• Designed and analyzed individual chassis parts, wheel rim, tire, front wheel, folding mechanism, and footrest in Creo, creating a comprehensive Bill of Materials (BOM).

• Conducted meshing, applied loading conditions, and performed displacement and Von-Mises stress analysis for various materials, achieving a Factor of Safety (FOS) of 4.52 for stainless steel.

• Project was funded and selected by Karnataka State Council for Science and Technology.

• Created 3D layout using solid works software.

LANGUAGE:

English (Read, Write, Speak)

Hindi (Read, Write, Speak)

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